A irradiation welding apparatus including an irradiation welding generator having at least one irradiation welding head configured to apply an irradiation treatment to end contact surfaces of a first profile and a second profile to join the first profile and the second profile, where the at least one irradiation welding head forms a planar cross-sectional shape in an x-y directional plane relative to the irradiation welding generator.

A method and apparatus for providing welding type power includes a phase shifted double forward converter having a first and second converter with a controller and an output rectifier. The output rectifier has at least one cathode current path that creates a cathode magnetic field when current flows in the cathode current path. The output rectifier also has at least one anode current path that creates an anode magnetic field when current flows in the anode current path. The cathode current path is disposed and oriented and the anode current path is disposed and oriented such that the cathode magnetic field acts to at least partially cancel the anode magnetic field.

A torch for connection to an electric arc welding system having a wire feeder, a power source and a weld process controller for the power source. The torch being connected to the front end of a welding gun, which gun has a rear end with a first unique component of a connector. The welding system has a second component of the connector matching the first component. The gun has a communication channel extending from the torch to the first component for transmitting data to the welding system through the connector. The torch has a memory with an identification code outputted on the communication channel to the first component and the system has a decoder circuit connected to the second component and responsive to a selected identification code.

A torch for connection to an electric arc welding system having a wire feeder, a power source and a weld process controller for the power source. The torch being connected to the front end of a welding gun, which gun has a rear end with a first unique component of a connector. The welding system has a second component of the connector matching the first component. The gun has a communication channel extending from the torch to the first component for transmitting data to the welding system through the connector. The torch has a memory with an identification code outputted on the communication channel to the first component and the system has a decoder circuit connected to the second component and responsive to a selected identification code.

A weld is formed in a workpiece such as a pipeline by first activating a melting device, such as a laser, to form a molten weld pool in the workpiece and then activating a welding device, such as a GMAW torch, to initiate a weld in the weld pool. The weld therefore incorporates the weld pool homogeneously. Relative movement between the activated welding device and the workpiece continues and completes the weld while the melting device remains deactivated.

Methods and devices for welding arc ignition and, more particularly, to ionizing an area of a contact between an electrode and articles to be welded. Methods and devices for igniting an arc discharge and welding.

Various embodiments may be generally directed to a welding system that monitors an output of the welding system to determine if an output arc should be extinguished or maintained. The welding system can compare an arc voltage output to a voltage threshold and a temporal threshold. When the arc voltage output exceeds the voltage threshold in an uninterrupted manner for the duration of the temporal threshold, an output weld current can be stopped. In turn, the output arc can be broken or extinguished. After a predetermined amount of time, the power source can be re-engaged to prepare for re-ignition of another arc. By tracking the amount of time the arc voltage output exceeds the predetermined threshold, a probability of unwanted arc outs can be reduced or minimized while still providing quick and reliable arc breaking when desired.

Various embodiments may be generally directed to a welding system that monitors an output of the welding system to determine if an output arc should be extinguished or maintained. The welding system can compare an arc voltage output to a voltage threshold and a temporal threshold. When the arc voltage output exceeds the voltage threshold in an uninterrupted manner for the duration of the temporal threshold, an output weld current can be stopped. In turn, the output arc can be broken or extinguished. After a predetermined amount of time, the power source can be re-engaged to prepare for re-ignition of another arc. By tracking the amount of time the arc voltage output exceeds the predetermined threshold, a probability of unwanted arc outs can be reduced or minimized while still providing quick and reliable arc breaking when desired.

A method is performed in a welding or cutting system having a power inverter to generate an alternating current (AC) signal responsive to pulse width modulation (PWM) that is applied to the power inverter to control the AC signal. The method includes: upon detecting a power increase event in the welding or cutting system that necessitates an increase in the AC signal, controlling the PWM to cause the power inverter to increase the AC signal over multiple PWM cycles by: generating a first PWM cycle having a first period and a first on-time corresponding to a first duty cycle of the first PWM cycle that is greater than 50%; and generating a second PWM cycle having a second period that is greater than the first period and a second on-time corresponding to a second duty cycle of the second PWM cycle that is greater than 50%.

A method and a welding device for contactlessly striking an arc between an electrode of a welding head and a material surface of a workpiece. A first ignition voltage pulse with a first or second polarity is generated between the electrode and the material surface. After being struck and, where applicable, after a polarity reversal, the arc is maintained with the second polarity or with an alternating polarity. In the event of an ignition failure, after the first ignition voltage pulse, a sequence of ignition voltage pulses is generated according to a sequence pattern until successful striking of the arc. The sequence pattern includes ignition voltage pulses with the first polarity and ignition voltage pulses with the second polarity, and an ignition pause is provided between ignition voltage pulses with the first polarity and ignition voltage pulses with the second polarity.