A building time for building an additively-manufactured object is calculated on the basis of the inter-pass time and the welding pass time and is compared with a preset upper limit value, and welding conditions in a depositing plan are repeatedly modified until the building time is equal to or less than the upper limit value. Alternatively, corrections are repeatedly performed until the shape difference between a building shape of built-up object shape data relating to the additively-manufactured object created on the basis of the inter-pass time and the inter-pass temperature, and a building shape of three-dimensional shape data, is smaller than a near net value.

A method and apparatus for welding is disclosed. The output is preferably a cyclical CV MIG output, and each cycle is divided into segments. An output parameter is sampled a plurality of times within one or more of the segments. The CV output is controlled within the at least one segment in response to the sampling. The parameter is output power, a resistance of the load, an output current, an output voltage, or functions thereof in various embodiments. The control loop is preferably a PI or PID loop. The loop may be applied only within a window. The set point may be taught or fixed. The system can be used to weld with a controlled arc length.

Provided is an arc welding control method for performing control in an arc period, the control including: first control of increasing welding current (Ia) to first current value (I1) in a range from 200 A to 300 A inclusive at first gradient (S1) and maintaining welding current (Ia) at first current value (I1) for first period (T1); second control of reducing welding current (Ia) from first current value (I1) to second current value (I2) at second gradient (S2) and maintaining welding current (Ia) at second current value (I2) for second period (T2); third control of increasing welding current (Ia) from second current value (I2) to third current value (I3) higher than first current value (I1) at third gradient (S3); and fourth control that is started to reduce welding current (Ia) from third current value (I3) within 0.5 ms after welding current (Ia) reaches third current value (I3) under the third control.

A welding system includes a welder configured to weld a workpiece at welding points on the workpiece, data acquisition circuitry configured to acquire welding data indicating welding quality at the welding points, and quality evaluation circuitry configured to evaluate the welding quality at each of the welding points based on the welding data according to a determination algorithm which is associated with each of the welding points.

A method for encoding information includes specifying a digital value and providing a symbol (28, 70, 80, 90, 100) comprising a plurality of polygons (72, 82, 92, 94, 102) meeting at a common vertex (74, 84, 96, 98, 104) and having different, respective colors selected so as to encode the specified digital value.

A system and method to correct for height error during a robotic welding additive manufacturing process. One or both of a welding output current and a wire feed speed are sampled during a robotic welding additive manufacturing process when creating a current weld layer. A plurality of instantaneous contact tip-to-work distances (CTWD's) are determined based on at least one or both of the welding output current and the wire feed speed. An average CTWD is determined based on the plurality of instantaneous CTWD's. A correction factor is generated, based on at least the average CTWD, which is used to compensate for any error in height of the current weld layer.

A system to support communication and control in a welding environment is disclosed. In one embodiment the system includes an internet-of-things (IoT) technology platform configured to provide scalable, interoperable, and secure communication connections between a plurality of disparate devices within a welding environment. The system also includes a welding power source configured to communicate with the IoT technology platform. The system further includes a computerized eyewear device. The computerized eyewear device includes a control and communication circuitry configured to communicate with the welding power source via the IoT technology platform. The computerized eyewear device also includes a transparent display configured to display information received from the welding power source via the IoT technology platform while allowing a user to view a surrounding portion of the welding environment through the transparent display.

In a welding power supply, a feedback circuit senses electrical signals from the power output studs and from remote welding sense leads. The feedback control circuit scales the electrical signals and converts the signals to binary numbers having magnitude bits and a polarity bit respectively. The binary numbers, representing the signals, are simultaneously shifted into a logic processor for calculation of a feedback signal based on the digitized input. The feedback signal is calculated based on the polarity of connectivity of the remote welding sense leads as represented by the binary numbers. The feedback signal is then fed into the power supply output controller for automatically adjusting the power output of the arc welder.

Provided is a welding position detection device capable of improving the welding position detection accuracy. The welding position detection device includes a calculation unit that irradiates two members to be joined with laser light to calculate approximate straight lines of the respective members, calculates an end portion of one member of the two members on the basis of the approximate straight line of the one member, and calculates a virtual straight line which is a straight line connecting the calculated end portion of the one member and the approximate straight line of the other member of the two members and having a specific angle with respect to the approximate straight line of the one member, and a detection unit that detects an intersection point of the calculated virtual straight line and the approximate straight line of the other member as a welding position.

Provided herein is a welding diagnostic device, a method of identifying a metal transfer mode of a welding process presently being performed and a transfer mode identifier for use with a GMAW welding machine. In one embodiment, the welding diagnostic device includes: (1) a welding data interface configured to receive a welding voltage from a welding machine during a welding process and (2) a data acquisition system configured to, during the welding process, determine a metal transfer mode of the welding process based on the welding voltage and provide a sensory indication thereof.