Systems and methods are provided for selecting welding schedules in welding-type torches. A welding-type torch configured for use during welding-type operations, with the welding-type torch comprising an input device configured for setting a welding-type parameter, such as welding schedules, associated with a welding-type device that is used in conjunction with the welding-type torch during the welding-type operations. The welding-type device may be a welding-type power source. The welding-type torch is connected to the welding-type device via a welding-type connector, with the setting of the welding-type parameter occurring via the welding-type connector and without requiring a change to structure of the welding-type connector. The welding-type parameter is set to one of a plurality of available values, with the input device causes setting the welding-type parameter to a specific value from the plurality of available values only in response to receiving a corresponding specific input associated with that value.

A method for controlling an output current of a welding power supply includes detecting, using control circuitry of the welding power supply, a root mean square (RMS) current setting. The method also includes calculating, using the control circuitry, an average current command based on the RMS current setting. The method also includes controlling, using the control circuitry, the output current using the average current command to produce an output substantially the same as the RMS current setting.

A welding current source for supplying an electric welding current circuit with electric current and electric voltage for carrying out an electric welding process, wherein the welding current source is provided with a power conditioning device for conditioning electric current supplied to the welding current source for suitability in an electric welding process, wherein furthermore on a housing of the welding current source there are provided two pole contact devices, each of which protrude from the housing, and the welding current source is equipped with a cooling device, with which thermal heat loss released by the welding current source can be dissipated. In the case of such a welding current source and despite sufficient cooling of the electrical components, it shall be possible that the housing of the welding current source can be designed to be also smaller than before.

A portable advanced process module system includes, for example, a welding power source, an portable advanced process module, and a wire feeder. The portable advanced process module and the wire feeder are separately enclosed in suitcase style enclosures with disconnectable power and communication means between the portable advanced process module and the wire feeder. The processing unit includes power electronics to enable advanced weld processes that can be delivered to the wire feeder and a welding work piece. The portable advanced process module is powered by a DC bus that can be supplied by a welding power source. Connecting the portable advanced process module between the welding power source and the wire feeder enables advanced welding processes to be accomplished at great distances from the main welding power source. Separating the power electronics into the portable advanced process module and maintaining a standard suitcase wire feeder form factor keeps the welding equipment used in the working area envelope small, light, and portable.

An example robotic tool holder includes an actuator that is disposed within a housing and configured to hold a tool. The housing and the actuator are in contact via dowels to limit movement of the actuator toward a distal end of the housing. Ones of the dowels that are in contact are in line contact and the ones of the dowels that are in contact are in a triangular geometry. The pressure plate is in line contact with the actuator within the housing around a circumference of the pressure plate. The springs are in contact with the pressure plate to bias the actuator toward a proximal end of the housing via the pressure plate. The springs are in contact with the mounting plate opposite the pressure plate. The sensor switch detects a shock force on the actuator and outputs a signal in response to the shock force.

Connection boxes for gas tungsten arc welding (GTAW) training systems are described. In some examples, a connection box of the GTAW training system coordinates delivery of welding-type power to a GTAW torch during training. In some examples, a remote control (e.g., foot pedal) may be activated at different levels to command different levels of welding-type power be delivered to the GTAW torch from a welding-type power supply. In some examples, the connection box may selectively enable or disable communication between the remote control and welding-type power supply during training. In some examples, this selective enablement/disablement may be based on whether the GTAW training system is in a live-arc mode or simulation mode.

An example welding-type power supply includes: power conversion circuitry configured to convert input power to welding-type power, and to output the welding-type power via a welding-type circuit; a temperature sensor configured to measure a temperature of at least one component of the welding-type power supply; and stray current detection circuitry configured to detect stray welding-type current based on the measured temperature of the at least one component.

A method is performed in a welding or cutting system having a power inverter to generate an alternating current (AC) signal responsive to pulse width modulation (PWM) that is applied to the power inverter to control the AC signal. The method includes: upon detecting a power increase event in the welding or cutting system that necessitates an increase in the AC signal, controlling the PWM to cause the power inverter to increase the AC signal over multiple PWM cycles by: generating a first PWM cycle having a first period and a first on-time corresponding to a first duty cycle of the first PWM cycle that is greater than 50%; and generating a second PWM cycle having a second period that is greater than the first period and a second on-time corresponding to a second duty cycle of the second PWM cycle that is greater than 50%.

Systems and methods for setting welding parameters are provided. For example, in certain embodiments, a method includes receiving an input relating to a change in a parameter of welding power of a welding system via a welding system interface. The method also includes displaying a graphical representation of an acceptable range of values for the parameter of the welding power on a display device of the welding system interface, wherein the acceptable range of values is based on other parameters of a welding process being performed by the welding system. The method further includes constraining subsequent manual inputs relating to changes in the parameter of the welding power to the acceptable range of values.

A system for controlling a weld-current in an arc welding apparatus for short arc welding comprising a current regulator included in a voltage feedback loop from a power supply to a welding electrode and a ramp generator arranged to provide current ramps during a short circuit phase at said welding electrode.