A welding or additive manufacturing power supply includes output circuitry configured to generate a welding waveform, a current sensor for measuring a welding current generated by the output circuitry, a voltage sensor for measuring an output voltage of the welding waveform, and a controller operatively connected to the output circuitry to control the welding waveform, and operatively connected to the current sensor and the voltage sensor to monitor the welding current and the output voltage. A portion of welding waveform includes a controlled change in current from a first level to a second level different from the first level. The controller is configured to determine a circuit inductance from the output voltage and the controlled change in current, and further determine a change in resistance of a consumable electrode in real time based on the circuit inductance.

An example welding-type power supply includes: power conversion circuitry configured to convert input power to welding-type output power; auxiliary power output circuitry configured to output auxiliary power via an auxiliary power connection; communications circuitry configured to communicate via the auxiliary power connection; and processor(s) configured to: detect, via the communications circuitry, that a robot control system is coupled to the auxiliary power connection; and in response to detecting the robot control system, configuring the welding-type power supply based on receiving a communication from the robot control system via the communications circuitry.

Systems and methods for inductance compensation in a welding-type system include a reel configured to wind a welding-type cable to reduce a first portion of the welding-type cable extending from the reel, and to unwind to increase the first portion of the welding-type cable extending from the reel, wherein a second portion of the welding-type cable is at least partially wound around the reel when stored. A controller determines a first length of the first portion of the welding-type cable, calculates a first inductance of the first portion of welding-type cable extending from the reel based on the first length, determines a second length of the second portion of the welding-type cable, calculates a second inductance of the second portion of welding-type cable wound around the reel based on the second length, and calculates a cable inductance of the welding-type cable based on the first inductance and the second inductance.

A welding-type power system that includes an engine configured to drive an electric generator to provide a first power output. In addition to the electric generator, the system includes an energy storage system to provide a second power output. The system includes energy storage devices and charging devices that are used to charge the energy storage devices. A controller is configured to control the charging devices to provide charging power output to the energy storage devices based on the parameters related to the charge level of the energy storage devices. The controller, using data received from sensors and charge measurement devices, determines the respective charge level for each energy storage device; compares the respective charge levels to one or more threshold charge levels; and controls the charging devices to provide a charging power output to the energy storage devices with a charge level that is below a threshold charge level.

A method of operating a welding power supply during a welding process in which an electric arc between a consumable electrode and a work piece is generated while feeding the consumable electrode and moving the arc in relation to the work piece along a welding track, wherein a transition between a DC power output of the welding power supply and an AC power output of the welding power supply, or vice versa, is made without interruption of the welding process.

A welding or additive manufacturing power supply includes output circuitry configured to generate a welding waveform, a current sensor for measuring a welding current generated by the output circuitry, a voltage sensor for measuring an output voltage of the welding waveform, and a controller operatively connected to the output circuitry to control the welding waveform, and operatively connected to the current sensor and the voltage sensor to monitor the welding current and the output voltage. A portion of welding waveform includes a controlled change in current from a first level to a second level different from the first level. The controller is configured to determine a circuit inductance from the output voltage and the controlled change in current, and further determine a change in resistance of a consumable electrode in real time based on the circuit inductance.

The invention relates to a method for configuring an interface of a welding power source (31, 41, 51, 61, 81, 91), said interface comprising at least one external connection (201 . . . 206). Defined graphic symbols of a software are used for configuration, the edges of said graphic symbols having bulges and/or indentations which interlockingly engage with corresponding bulges and/or indentations of a second graphic symbol. The configuration process comprises the allocation of a parameter of the welding device to an internal and/or external connection (101 . . . 105) and optionally establishing a logic link by stringing the graphic symbols together. The invention further relates to a welding power source (31, 41, 51, 61, 81, 91) and to a computer program which are set up for performing or storing the process according to the invention.

Power system radiators and power systems having radiators are disclosed. An example power system includes: an engine; a generator configured to generate electrical power from mechanical power provided by the engine; power conversion circuitry configured to convert the electrical power from the generator to welding-type power; and a housing enclosing the engine, the generator, and the power conversion circuitry; and a radiator assembly configured to cool the engine and comprising a heat exchanger oriented substantially horizontally when the power system is installed.

An operating device of a welding system is provided with a display means for visually displaying set parameter values of the welding system, and comprises input means by which parameters of the welding system can be changed. An operating device includes a plurality of input means arranged outside the display means, is provided. The input means is designed as soft keys, wherein, each of the soft keys can be assigned parameters of the arc welding method or functions, via operation of the operating device, due to the fact that the display means is designed as a touch-sensitive touchscreen and the respective soft key can be assigned a specific parameter or a specific function by selection from a predefined selection of parameters or functions displayed on the display means and, after selection, the respective parameter can be changed or the function can be applied by actuating the respective soft key.

Methods and systems for manufacturing and using the auxiliary power conversion unit, which is capable of being remotely located from a welding power supply unit during a welding operation, are provided. In some embodiments, the auxiliary power conversion is capable of outputting DC as well as AC power, capable of outputting multiple voltages consistent with the demands of typical auxiliary tools, such as a hand grinder or a light. In certain embodiments, the power conversion unit may be a stand-alone system or may be incorporated into a device, such as a wire feeder, which is configured to derive power from the arc potential. The power conversion unit may contain control and processing electronics that may include a controller, a processor, memory, and so forth.