Sensor assisted head mounted displays for welding are disclosed. Disclosed example head mounted devices include an optical sensor, an augmented reality controller, a graphics processing unit, and a semi-transparent display. The optical sensor collects an image of a weld environment. The augmented reality controller determines a simulated object to be presented in a field of view, a position in the field of view, and a perspective of the simulated object in the field of view. The graphics processing unit renders the simulated object based on the perspective to represent the simulated object being present in the field of view and in the weld environment. The display presents the rendered simulated object within the field of view based on the position. At least a portion of the weld environment is observable through the display and the lens when the display is presenting the rendered simulated object.

A welding system having a welding power supply, a wire feeder coupled to the welding power supply, and a welding torch coupled to the wire feeder and configured to output wire from the wire feeder is provided. In particular, the welding system includes a wireless module (e.g., gateway) disposed within a component of the welding system, or as an independent component within the welding system. For example, the wireless module may be disposed within the welding power supply, the wire feeder, or the welding torch. The wireless module is configured to wirelessly transmit to and receive welding information, such as operator identification information, from a wireless personal device. The wireless personal device is uniquely associated with a welding operator operating the welding system.

A system and method for wirelessly controlling, monitoring, and updating various welding parameters from a remote device using a single remote control. The remote does not need to have the software to communicate with the welding-type system prior to initiating communications with the welding-type system. Rather, the welding-type system can provide a code download to the remote to perform an over-the-air programming of the remote to configure the remote to control the welding-type system.

A welding system includes a gas line coupled to components of the welding system and a first gas line transducer coupled to the gas line. The gas line is configured to convey a gas between components of the welding system. The first gas line transducer is configured to communicate via radio signals transmitted through the gas line.

A main controller may be used to provide integrated, centralized, and optimized handling of telematics data in welding arrangements. The main controller may receive from other components of a welding arrangement, telematics data, and may apply at least some processing to the telematics data, to enable use of the telematics data by a remote entity. The telematics data may comprises data relating to an engine used in driving one or more components of the welding arrangement, data relating to one or more components of the welding arrangement, and/or data relating to welding operations performed via the welding arrangement. The processing of telematics data may comprise formatting data in accordance with a single standard format, digitizing analog data, and/or processing data for communication to the remote entity. The main controller may provide telematics client and/or host node functions, such as based on the controller area network (CANBus) protocol.

A wire feeder includes an exterior housing and in interior housing that creates an interstitial spaced that is disposed between the exterior and interior housing. This housing structure reduces weight of the wire feeder while maintaining the structural rigidness required of a wire feeder. This housing structure also promotes improved cooling features for the wire feeder and the components disposed within the wire feeder. The exterior housing may be constructed of a materials that reduces the likelihood of being damaged. The wire feeder may be further equipped with a strain relief device for the incoming supply cables, and an interchangeable cable connector. The wire feeder may also be equipped with removable wire guides for the wire feeder mechanism that are toolless. The wire feeder may be equipped with accessory storage and attachment features, as well as a cost reduced repositionable control panel.

Embodiments of systems and methods for supporting predictive and preventative maintenance are disclosed. One embodiment includes manufacturing cells within a manufacturing environment, where each manufacturing cell includes a cell controller and welding equipment, cutting equipment, and/or additive manufacturing equipment. A communication network supports data communications between a central controller and the cell controller of each of the manufacturing cells. The central controller collects cell data from the cell controller of each of the manufacturing cells, via the communication network. The cell data is related to the operation, performance, and/or servicing of a same component type of each of the manufacturing cells to form a set of aggregated cell data for the component type. The central controller also analyzes the set of aggregated cell data to generate a predictive model related to future maintenance of the component type.

Disclosed example power supplies, user interfaces, and methods are provided for inputting and/or receiving upper and lower command value limits for a plurality of welding parameters associated with a welding power source and/or wire feeder. In some examples, the upper and lower command value limits correspond to an operating range of a respective welding parameter, such that a welding parameter command value is bound by the upper and lower command value limits in a lock mode during a welding operation. The upper and lower command value limits are set such that any change in a welding parameter value (e.g., an output value) during a welding operation is bound by the upper and lower command value limits when a lock mode is active.

Systems and apparatus are disclosed relating to smart regulators and smart manifolds for welding-type systems. A smart regulator may be coupled to a fluid tank and provide information regarding the current pressure(s) and/or flow rate to a remote device and/or operator. The remote device may also determine and/or output additional information, such as, for example, remaining fluid and/or remaining time before the fluid runs out or becomes dangerously low. A smart manifold may be configured to work with several different fluid supplies. In this way, an operator may easily mix fluid types, switch between different fluid types, and/or switch between different fluid tanks.

Systems and apparatus are disclosed relating to smart regulators and smart manifolds for welding-type systems. A smart regulator may be coupled to a fluid tank and provide information regarding the current pressure(s) and/or flow rate to a remote device and/or operator. The remote device may also determine and/or output additional information, such as, for example, remaining fluid and/or remaining time before the fluid runs out or becomes dangerously low. A smart manifold may be configured to work with several different fluid supplies. In this way, an operator may easily mix fluid types, switch between different fluid types, and/or switch between different fluid tanks.