B23K9/1093

SYSTEMS, METHODS, AND APPARATUS TO PREHEAT WELDING WIRE
20180099346 · 2018-04-12 ·

An example welding-type system includes: a welding-type power source configured to provide welding-type current to a welding-type circuit, the welding-type circuit comprising a welding-type electrode and a first contact tip of a welding torch; an electrode preheating circuit configured to provide preheating current through a first portion of the welding-type electrode via a second contact tip of the welding torch; a switching circuit configured to control a current flow between the welding-type power source and the first contact tip; and a preheat control circuit configured to control the switching circuit to: selectively direct current from the welding-type power source to the second contact tip; and selectively divert current from the electrode preheating circuit to the first contact tip

Method and system for additive manufacturing using high energy source and hot-wire

A method and system to manufacture workpieces employing a high intensity energy source to create a puddle and at least one resistively heated wire which is heated to at or near its melting temperature and deposited into the puddle as droplets.

Submerged arc welding systems and submerged arc welding torches to resistively preheat electrode wire

Submerged arc welding torches and systems to resistively preheat electrode wire are disclosed. A disclosed example submerged arc welding torch includes: a first contact tip configured to transfer weld current and preheating current to the wire; a second contact tip configured to conduct the preheating current to the wire; an air-cooled first conductive body portion configured to receive the weld current and to conduct the weld current and the preheating current to the first contact tip; an air-cooled second conductive body portion configured to receive the preheating current and to conduct the preheating current to the second contact tip; and an insulator coupled between the first and second conductive body portions.

WELDING DEVICE WITH A LASER PREHEATER FOR FILLER WIRE

The invention relates to a welding device (1) having a welding torch (2), a feeder (3) for feeding a melting filler material (4) at a feed rate (v) to a weld (S), where the filler material (4) is melted with the aid of an electric arc (L), and a pre-heater (9) for heating the filler material (4) upstream of the weld (S) by means of a laser beam (7) having a laser power (P) and generated in a laser device (6). For space-saving and safe heating of the filler material (4) upstream of the weld (S), the pre-heater (9) includes a feed channel (5) for the filler material (4), and at least one deflector (8) is attached to the pre-heater (9) for deflecting the laser beam (7) to the filler material (4) in such a way that the laser beam (7) strikes the filler material (4) inside the feed channel (5) of the pre-heater (9).

WIRE AIMING GUIDE AND WELDING DEVICE
20180036825 · 2018-02-08 ·

According to the present invention, there is provided a wire aiming guide capable of further improving usability. The present invention provides a wire aiming guide (1) configured to guide a welding wire (W) and feed the welding wire from a tip side thereof while being attached to a welding torch including: a first guide member (2) and a second guide member (3) configured to guide the welding wire (W): and a connecting portion (5) rotatably connecting the first guide member (2) and the second guide member (3), wherein a direction of the welding wire (W) fed from a tip end side of the first guide member (2) is adjusted by bending the first guide member (2) with respect to the second guide member (3).

Reciprocating preheating system, method, and apparatus
12168271 · 2024-12-17 · ·

A welding system configured to eliminate effects of arc blow in a welding operation. The welding system comprises welding circuitry, preheat circuitry, a drive roller, and control circuitry configured to perform a reciprocation cycle. The reciprocation cycle may include the steps of: advancing a filler material toward the welding work piece until the filler material is electrically connected to the weld pool; supplying the preheat power to heat the filler material while the filler material is electrically connected to the weld pool; retracting the filler material away from the welding work piece until the filler material is not electrically connected to the weld pool; and terminating supply of the preheat power to the filler material while the filler material is not electrically connected to the weld pool.

Systems, methods, and apparatus to preheat welding wire

An example welding-type system includes: a welding-type power source configured to provide welding-type current to a welding-type circuit, the welding-type circuit comprising a welding-type electrode and a first contact tip of a welding torch; an electrode preheating circuit configured to provide preheating current through a first portion of the welding-type electrode via a second contact tip of the welding torch; a switching circuit configured to control a current flow between the welding-type power source and the first contact tip; and a preheat control circuit configured to control the switching circuit to: selectively direct current from the welding-type power source to the second contact tip; and selectively divert current from the electrode preheating circuit to the first contact tip.

Wide path welding, cladding, additive manufacturing

A welding or cladding apparatus in which one or more energy beam emitters are used to generate a wide beam spot transverse to a welding or cladding path, and one or more wide feeders feed wire to the spot to create a wide welding or cladding puddle.

High-strength, high-toughness, and corrosion-resistant welding method for TKY nodes in deepwater jacket

A high-strength, high-toughness, and corrosion-resistant welding method for TKY nodes in a deepwater jacket includes the following steps: preheating T/K/Y nodes at a predetermined temperature according to a wall thickness of a base material; setting different welding parameters for different welding processes; and performing rooting weld on the preheated T/K/Y nodes through an electrode arc welding process, then performing filling weld through a gas metal arc welding process, and finally performing capping weld through the gas metal arc welding process. A corresponding electrode is selected for the rooting weld, a welding wire is selected for the capping weld according to low-strength matching, a welding wire is selected for the filling weld according to an equal-strength matching principle, and diffusible hydrogen contents of any electrode and any of the welding wires are all less than or equal to a predetermined diffusible hydrogen content.

Electrode metal preheating for arc start improvement

A system and method for submerged arc welding. The system advances a consumable welding electrode toward a workpiece, and then stops the advancement when the consumable electrode makes contact with the workpiece. The system provides a preheating current level through the consumable welding electrode proximate the workpiece while the consumable welding electrode is in contact with the workpiece during a preheating period of time to preheat the portion of the consumable welding electrode without establishing an arc. The system then retracts the consumable welding electrode from the workpiece and increases the preheating current level to a welding current level over an arc establishment period of time to establish an arc between the consumable welding electrode and the workpiece. The system then begins to form a weld by advancing the consumable welding electrode toward the workpiece again, resulting in melting the consumable welding electrode and depositing molten metal onto the workpiece.