Provided is a welding robot mechanism that has: a welding robot having a touch sensing function; a welding power source for supplying welding power to the welding robot; and a control unit for controlling the welding robot, wherein the welding power source has a welding power source communication unit that receives detection signals with regard to control of the welding robot and the touch sensing, and transmits the detection signals outward. The control unit is linked to the welding power source communication unit via a serial bus communication wire. The detection signals comprise a mass of data including a detection data group designated as a first group and a detection data group designated as a second group, and is configured to read the detection data group designated as the first group in a shorter cycle than that for the detection data group designated as the second group. The detection data group designated as the first group includes a detection signal obtained by the touch sensing.

A welding or additive manufacturing wire drive system includes a first drive roll and a second drive roll. One or both of the drive rolls has a circumferential groove for simultaneously driving both of a first wire electrode and a second wire electrode located between the drive rolls in the circumferential groove. A sensor device generates a signal or data corresponding to a consumed or remaining amount of one or both of the wire electrodes. The first wire electrode contacts the second wire electrode within the circumferential groove. The first wire electrode further contacts a first sidewall portion of the circumferential groove. The second wire electrode further contacts a second sidewall portion of the circumferential groove. Both of the wire electrodes are offset from a base portion of the circumferential groove, said base portion extending between the first sidewall portion and the second sidewall portion of the circumferential groove.

A welding torch includes first to third wire passages, a wire detection space, and a wire detecting device. The first wire passage has a first wire inlet port allowing a first welding wire to enter thereto and a first wire outlet port allowing the first welding wire to be output therefrom. The second wire passage has a second wire inlet port allowing a second welding wire to enter thereto and a second wire outlet port allowing the second welding wire to be output therefrom. The third wire passage has a third wire inlet port allowing a portion of the first welding wire output from the first wire outlet port and a portion of the second welding wire output from the second wire outlet port to enter thereto, and a third wire outlet port allowing the portion of the first welding wire and the portion of the second welding wire to be output therefrom. The wire detection space is connected to the first and second wire outlet ports and the third wire inlet port. The wire detection space allows the portions of the first and second welding wire to pass through the wire detection space. The wire detecting device is configured to detect the portion of the first welding wire and the portion of the second welding wire in the wire detection space. The welding torch can switch between the welding wires with a simple structure.

A welding or additive manufacturing system includes a power supply having a controller which controls operation of the power supply. The power supply provides a current waveform to a contact tip assembly having a first bore terminating at a first exit orifice and a second bore terminating at a second exit orifice. The first exit orifice is configured to deliver a first wire electrode and said second exit orifice is configured to deliver a second wire electrode. The exit orifices are separated from each other by a distance configured to facilitate formation of a bridge droplet between the wire electrodes while preventing solid portions of the first wire electrode delivered through the first bore from contacting solid portions of the second wire electrode delivered through the second bore, during a deposition operation in which the current waveform is conducted to both of the wire electrodes simultaneously through the contact tip assembly.

A welding system can manage wire feeders such that unused wire feeders are conveniently stowed. The welding system include two or more wire feeders individually attachable to a welding torch. The welding system includes one or more mount points to secure unused wire feeders and enable convenient swapping of an active wire feeder.

A method for compensating teaching positions which includes: generating a compensation start point and a compensation end point in positions where each of a number of teaching positions is sandwiched between the compensation start point and the compensation end point in a direction crossing a welding path, the number of teaching positions being set along the welding path of a welding base material; detecting a profile of the welding base material along a detection path by performing touch sensing while a welding torch is being moved along the detection path from the generated compensation start point toward the generated compensation end point, a welding wire protruding from the welding torch; and compensating each of the teaching positions based on the detected profile.

The present application relates to an arc welding arrangement and an electric arc welding method to be used with the arc welding arrangement. The arc welding arrangement comprising a first power source, a first electrode connected to say first power source, and a second electrode, said first electrode being adapted to generate a weld pool via a first electric arc present within a first arc region. The second electrode is operated at welding parameters adapted to ensure that excess energy from at least said first electrode is required to maintain said second arc ignited. The method comprises the step of feeding said second electrode so that it is allowed to consume excess energy from said first electrode to maintain said second arc ignited.

The present application relates to an electric arc welding method to be used with an arc welding arrangement (1) comprising a first power source, a first electrode (2) connected to said first power source, and a second electrode (7), said first electrode (2) being adapted to generate a weld pool (28) via a first electric arc present within a first arc region (31) and said second electrode (7) being adapted to generate said weld pool via a second electric arc present within a second arc region. The first electrode (2) is operated at welding parameters adapted to maintain said first arc ignited. The second electrode (7) is operated at welding parameters adapted to ensure that excess energy from at least said first electrode (2) is required to maintain said second arc ignited. The method comprises the step of feeding said second electrode (7) so that it is allowed to consume excess energy from said first electrode (2) to maintain said second arc ignited. The invention also relates to an arc welding arrangement (1) for carrying out the method.

A system and method of welding or additive manufacturing is provided where at least two welding electrodes are provided to and passed through a two separate orifices on a single contact tip and a welding waveform is provided to the electrodes through the contact tip to weld simultaneously with both electrodes, where a bridge droplet is formed between the electrodes and then transferred to the puddle.

Provided is an articulated welding robot that includes an articulated arm in which a plurality of arm parts are linked via a drive shaft. A welding wire is disposed along the articulated arm. In at least one of the arm parts a depression is formed that forms a hollow on the inner side of the arm. At least a portion of the welding wire is accommodated in the depression.