A welding torch is provided, which comprises an inner tube of a helically wound wire to define a passage for a welding wire, a conduit in which the inner tube is inserted, the conduit having a curved portion, a torch body including a tip portion and a nozzle, a torch holder having a gas supplying member that supplies a shield gas into a space between the inner tube and the conduit, a feed unit provided upstream the torch holder to feed the welding wire forward to or backward from the inner tube, and a sealing mechanism to prevent a reverse flow of the shield gas to the feed unit. A gap is defined between the adjacent wires of the inner tube allowing the shield gas to flow therethrough, and wear debris generated by abrasion of the welding wire sliding in the inner tube is ejected out from the nozzle.

An example wire feeder includes: a frame; a receptacle configured to transfer welding-type current to a welding torch via a torch connector, and to position the torch connector to receive a wire electrode; one or more drive rolls configured to drive the wire electrode to the welding torch, the one or more drive rolls being electrically insulated from the frame, and wherein the wire electrode is electrically insulated from the frame; and a sensor configured to determine at least one of a voltage or an impedance between a first point electrically coupled to the wire electrode and a reference point.

In order to achieve a reliable constant contact in a welding torch with a contact sleeve with a wire forming unit and to reduce the frictional forces for the wire forming process three ball bearing-mounted rollers (4a, 4b, 4c) are arranged one behind the other in the longitudinal direction (x) of the welding torch (10) in the wire forming unit (1), whereas the central roller (4b), when viewed in the longitudinal direction (x), is offset in the wire forming unit (1) relative to the two outer rollers (4a, 4c), when viewed in the longitudinal direction (x), by a transverse offset (V) in a transverse direction (y) transverse to the longitudinal direction (x) in order to form a zig-zag-shaped path for the welding wire (3) through the wire forming unit (1), wherein the axial distance (A) between the two outer rollers (4a, 4c) when viewed in the longitudinal direction (x) is maximally 35 mm, preferably maximally 30 mm, more preferably maximally 20 mm.

Present embodiments include a system that includes a welding tool configured to receive a welding wire from a wire feeder, to receive welding power from a power source, and to supply the welding wire to a workpiece during a welding process. The system also includes a mechanical oscillation system configured to mechanically oscillate a structural component toward and away from the workpiece. The structural component is external to the wire feeder and the power source. The system further comprises control circuitry configured to control the welding power based on feedback relating to the welding process.

According to the present invention, there is provided a wire aiming guide capable of further improving usability. The present invention provides a wire aiming guide (1) configured to guide a welding wire (W) and feed the welding wire from a tip side thereof while being attached to a welding torch including: a first guide member (2) and a second guide member (3) configured to guide the welding wire (W): and a connecting portion (5) rotatably connecting the first guide member (2) and the second guide member (3), wherein a direction of the welding wire (W) fed from a tip end side of the first guide member (2) is adjusted by bending the first guide member (2) with respect to the second guide member (3).

A weld overlay machine assembly includes a carriage to support a hinged index bar and a wire feed assembly. The index bar has an auto height control unit and an index assembly to locate the position of a weld torch relative to the index bar. The assembly is configured to adjust the index bar to interior contours of the vessel while applying a layer of overlay material to a surface therein. The assembly runs along a track in the interior of the vessel. The assembly is configured to transition from sides of the vessel to that of the top or bottom domes wherein the curve of the domes are perpendicular to that of the radial sides. This transition is done without the need to add or remove components to the assembly. This is accomplished by providing the pivoting of the index bar relative to the track.

A welding system can manage wire feeders such that unused wire feeders are conveniently stowed. The welding system include two or more wire feeders individually attachable to a welding torch. The welding system includes one or more mount points to secure unused wire feeders and enable convenient swapping of an active wire feeder.

A twin wire welding apparatus including a first contact tube for guiding a first consumable electrode toward a weld puddle and transferring welding current to the first consumable electrode, a second contact tube for guiding a second consumable electrode toward said weld puddle and transferring welding current to the second consumable electrode, and a single power source connected to said first and second contact tubes for providing the same potential to said two consumable electrodes, and a method for operating such an apparatus.

A wire guide including a bracket for securing the wire guide to an external support, a housing, a holder for holding a nozzle extension, a main spring and an adjustment mechanism, and wherein the main spring is configured to allow the holder to float within the housing whilst a first end of the holder extends through an aperture formed in the housing and has a position adjustable with reference to the housing by the adjustment mechanism.

In the case of an arc welding torch device with a consumable electrode. The electrode in the arc welding torch device being guided in an exchangeable wire core, a guide element surrounding the wire core and designed as an exchangeable wear part. To reduce the risk of kinking of a welding wire of an arc welding torch device melting in the welding process, a kink protection means protruding from the arc welding torch device is passed through an outer end cap of the arc welding torch and arranged between the outer end cap of the arc welding torch and wire feeding means for the welding wire in which the welding wire is guided is proposed.