Various welding systems that provide communication over auxiliary or weld power lines are provided. The disclosed embodiments may include a multi-process welding power supply that is communicatively coupled to a pendant via an auxiliary conduit that facilitates the exchange of data and power between components of the welding system. In some embodiments, the pendant may also include auxiliary outlets that allow an operator to power auxiliary devices at the weld location. The disclosed embodiments further include a pendant with a wire spool and wire feeder drive circuitry that is configured to activate spooling during MIG welding. Embodiments are provided that also allow for bidirectional data communication over a power line in networked welding systems.

A handling apparatus for performing a TIG weld comprises a main body for holding a filler rod; a feeding device attached to the main body and configured to advance the filler rod during welding; a control unit configured to act on the feeding device and to regulate the speed of the filler rod.

Methods and apparatus to control advancement of a welding electrode wire for arc ignition are disclosed. An example electrode wire feeder includes a wire feed motor to advance electrode wire to a welding torch, a temperature monitor to determine a temperature of the electrode wire using at least one of a temperature measurement or a thermal model, and a motor controller to control a run-in wire speed based on a temperature of the electrode wire.

An arc-welding method in welding by repeating a short circuit and an arc. When the sign of opening of the short circuit is detected, the welding current is reduced from a first current value at the detection of the sign to a second current value, which is lower than the first current value. When the opening of the short circuit is detected, a pulse current having a peak value higher than the first current value is supplied at a plurality of times in the arc period. This suppresses porosities and spatters when galvanized steel sheets are welded.

A welding system and a method of control. The welding system may include a weld gun that may have an induction coil and a guide sleeve. The induction coil may heat a welding electrode in the weld gun. The guide sleeve may inhibit the welding electrode from engaging the induction coil.

An apparatus may include an input circuit to receive an AC input voltage having a first magnitude within a range of AC input voltages, and generate a first DC voltage; a boost converter to receive the first DC voltage and output a second DC voltage having a fixed magnitude that is not dependent upon the first magnitude of the AC input voltage; an output circuit to receive the second DC voltage and convert the second DC voltage into welding type power; a control DC-DC converter to receive the first DC voltage and output a control power signal as a third DC voltage; a boost converter control component to receive the control power signal and generate a control signal to control operation of the boost converter; and an auxiliary AC power source to receive the second DC voltage output by the boost converter and to generate an AC auxiliary output voltage.

Apparatuses, systems, and/or methods for securing and unsecuring a wire feeder in an automatic welding system without using tools are disclosed. The welding system can include, for example, a robotic arm with a welding torch, an adaptor, and a wire feeder. The adaptor can include, for example, a quick-disconnect member located on the robotic arm. The wire feeder that can be removed from the adaptor after the quick-disconnect member has been actuated. The wire feeder can be installed and secured with tools by placing the wire feeder in the actuator and actuating the quick-disconnect member of the actuator.

A welding power source is configured to supply a welding current to a wire as a consumable electrode. The welding power source includes a controller configured to change the welding current based on a position of a distal end of the wire a distance from which to a surface of a base metal varies periodically, in a case where the distal end of the wire is fed toward the base metal with periodical switching between a forward feeding period and a reverse feeding period.

An electric arc welding system for depositing weld metal along a groove between two edges of a metal workpiece where the system contains a first power supply and a second power supply, each providing a welding waveform to respective welding electrodes. The positive output terminals of both power supplies are coupled to the same contact tip and the negative output terminal of one of the power supplies is not coupled to the workpiece.

Systems and methods are disclosed for automatically activating or deactivating a gouging torch. In particular, the disclosed systems and methods activate and/or deactivate a gouging torch based on a valve operation selection. For example, for welding power supplies and/or welding wire feeders configured to operate both wire welding processes as well as gouging, a valve can be integrated with a gouging torch, which can be adjusted to allow or arrest the flow of compressed air to the gouging torch. In response, the welding power source and/or welding wire feeder automatically changes one or more output characteristics, to switch between a wire welding process and a gouging process without requiring the operator to interact with either the welding power source or welding wire feeder.