Systems and methods for an adjustable user interface for a wire feeder are provided. In some examples, welding power supplies, welding accessories, and/or welding wire feeders and welding wire feeder systems are equipped with one or more user interfaces adaptable to change position, orientation, or location, relative to a housing or support on which the user interface is secured. The adaptable user interfaces may be secured to a mount (e.g., an enclosure, a case, a surface, etc.) via one or more fasteners (e.g., screws, bolts, magnets, straps, snap-fit, detents, pins, etc.). For example, the fasteners may create a non-permanent joint between the user interface and the mount, such that the position, orientation, or location user interface may be adapted for a desired application.

There is provided an arc welding control method for performing a forward/reverse feeding control of alternating a feeding rate of a welding wire between a forward feeding period and a reverse feeding period, and generating short-circuiting periods and arc periods to perform welding. The welding wire is fed forwardly upon starting the welding. The forward feeding is continued during a transient welding period from a time point at which the welding wire comes in contact with a base material and conduction of welding current is started to a time point at which convergence on a steady welding period is performed. The transient welding period is terminated at the short-circuiting period. The forward/reverse feeding control is started from the reverse feeding period after the termination of the transient welding period.

A gas tungsten arc welding torch includes a handle and a nozzle located distal of the handle and having a central bore. First and second tungsten electrodes are located partially within the central bore of the nozzle. The torch includes at least one filler wire channel that terminates radially inward of the first tungsten electrode and the second tungsten electrode. The torch includes a torch trigger. Operation of the torch trigger controls delivery of a first filler wire and a second filler wire through the at least one filler wire channel. The torch includes a wire feed speed control. Operation of the wire feed speed control adjusts a wire feed speed of both of the first filler wire and the second filler wire.

The present invention is directed to a remotely controlled welding machine that uses serializing and modulating circuits to transfer modulated data packets to a welding power source across a weld cable. A transmitter transmits the data packets of desired welding operational parameters to a receiver disposed in the power source across a weld cable also designed to carry welding power from the power source to the wire feeder. The transmitter and other electronics of the wire feeder are constructed to use only a small amount of power which, preferably, is supplied by a DC power supply external to the wire feeder. The DC power supply is designed to provide power to the electronics of the wire feeder when the wire feeder is in a standby mode of operation.

There is provided an arc welding control method of alternating a feeding rate of a welding wire between a forward feeding period and a reverse feeding period, controlling a welding voltage based on a voltage setting value and alternating short-circuiting periods and arc periods to perform welding. In the arc welding control method a cycle of the feeding rate is changed based on the voltage setting value.

Disclosed is a welding-type power source that includes a first wire feeder provides a wire to a workpiece. A first wire feeder motor of the wire feeder to move the wire from a wire storage device to the workpiece. A second wire feeder motor moves the wire to and away from the workpiece and superimposes movement of the wire onto the movement from the first wire feeder motor. A moveable buffer located between the first and second wire feeder motors, and configured to accommodate a change in length of the wire between the first and second wire feeder motors when the second wire feeder motor moves the wire away from the workpiece. A sensor senses movement or displacement of the moveable buffer, wherein a speed or direction of the first or second wire feeder motors is adjusted based on data from the sensor.

In a welding power supply, a feedback circuit senses electrical signals from the power output studs and from remote welding sense leads. The feedback control circuit scales the electrical signals and converts the signals to binary numbers having magnitude bits and a polarity bit respectively. The binary numbers, representing the signals, are simultaneously shifted into a logic processor for calculation of a feedback signal based on the digitized input. The feedback signal is calculated based on the polarity of connectivity of the remote welding sense leads as represented by the binary numbers. The feedback signal is then fed into the power supply output controller for automatically adjusting the power output of the arc welder.

A method and system to manufacture workpieces employing a high intensity energy source to create a puddle and at least one resistively heated wire which is heated to at or near its melting temperature and deposited into the puddle as droplets.

There is provided an arc welding control method of performing a forward/reverse feeding control of alternating a feeding rate of a welding wire between a forward feeding period and a reverse feeding period, and generating short-circuiting periods and arc periods to perform welding. The welding wire is fed forwardly at a time of staring the welding. The forward/reverse feeding control is started from the reverse feeding period of the welding wire after starting conduction of a welding current.

A consumable electrode arc welding method using a shielding gas containing argon comprises: setting a first welding condition in which a first welding current is supplied to a welding wire; and setting a second welding condition in which a second welding current is supplied to a welding wire. The first welding condition and the second welding condition are welding conditions in which a reference current of the welding current is 350 A or higher and a current variation range is from 50 A to 150 A, and the first welding condition and the second welding condition are switched at a cycle of a frequency ranging from 1 Hz to 5 Hz.