Embodiments of systems and methods to relate welding wire to a welding power source are disclosed. One embodiment is a networked system having a server computer. The server computer is configured to receive first data including at least one of an identity or a location of a consumable source of welding wire, and at least one of a weight status, indicating a change in weight, or an energization status, indicating an energization state, of the consumable source of welding wire. The server computer is configured to receive second data including at least one of an identity or a location of a welding power source, and an activation status indicating an activation state of the welding power source. The server computer is configured to match the welding power source to the consumable source of welding wire based on at least the first data and the second data.

A welding system includes a welding wire feeder, and the welding wire feeder includes a motor and an adjustable drive shaft assembly. The motor is and configured to rotate a feed roll with respect to the wire drive assembly housing. The adjustable drive shaft assembly is coupled to the motor and configured to couple with the feed roll. The adjustable drive shaft assembly includes a drive mechanism configured to urge rotation of the feed roll and to adjust a position of the feed roll relative to the wire drive assembly housing.

A welding system includes a welding wire feeder, and the welding wire feeder includes a motor and an adjustable drive shaft assembly. The motor is and configured to rotate a feed roll with respect to the wire drive assembly housing. The adjustable drive shaft assembly is coupled to the motor and configured to couple with the feed roll. The adjustable drive shaft assembly includes a drive mechanism configured to urge rotation of the feed roll and to adjust a position of the feed roll relative to the wire drive assembly housing.

A device for imparting a torsional force onto a wire has a base and a support mounted so as to be rotatable with respect to the base around an axis of rotation. The axis of rotation coincides with a wire path extending through the base and the support. Further, a wire clutching device is mounted on the support and adapted to engage at a wire guided along the wire path, and a rotation mechanism is provided which is adapted for rotating the support with respect to the base.

Provided is a multi-jointed welding robot that includes: a rotating part that is rotatably provided on a base that is fixed to an installation surface; and a multi-jointed arm that is coupled to the rotating part via a first driving shaft and has a plurality of arm parts. An opening is formed in the rotating part through which a routing member, which is routed inside the rotating part, is guided from part of the rotating part toward the side opposite the installation surface. A guide member guides the routing member, which has one end fixed to the opening and which is guided through the opening, toward the installation surface from the other end of the routing member while bending the routing member.

Provided is a multi-jointed welding robot that includes: a rotating part that is rotatably provided on a base that is fixed to an installation surface; and a multi-jointed arm that is coupled to the rotating part via a first driving shaft and has a plurality of arm parts. An opening is formed in the rotating part through which a routing member, which is routed inside the rotating part, is guided from part of the rotating part toward the side opposite the installation surface. A guide member guides the routing member, which has one end fixed to the opening and which is guided through the opening, toward the installation surface from the other end of the routing member while bending the routing member.

A wire feeder that is powered at least partially by a battery is provided. The wire feeder includes a welding wire spool and a welding wire drive system for receiving welding wire from the spool and feeding the wire through a flexible conduit attached to an enclosure of the wire feeder. A motor of the wire feeder drives the welding wire drive system, powered at least in part by the battery. The wire feeder includes a battery receptacle for receiving the battery. In certain embodiments, the wire feeder may be attached to a body of a user via a harness system.

A wire feeder that is powered at least partially by a battery is provided. The wire feeder includes a welding wire spool and a welding wire drive system for receiving welding wire from the spool and feeding the wire through a flexible conduit attached to an enclosure of the wire feeder. A motor of the wire feeder drives the welding wire drive system, powered at least in part by the battery. The wire feeder includes a battery receptacle for receiving the battery. In certain embodiments, the wire feeder may be attached to a body of a user via a harness system.

Motor assemblies and methods for a push-pull torch are disclosed. An example method includes: rotating a mechanical component about a first axis in a welding torch using a drive motor aligned with the first axis; and feeding a welding wire through the welding torch via a first feed roll and a second feed roll, wherein the first feed roll is operatively coupled with the mechanical component, the first and second feed rolls define a plane through which the welding wire passes, and the plane is generally parallel to and offset from the first axis.

The wire feeding device that feeds welding wire W from the wire source to the welding torch is disposed between the wire source and the welding torch and is configured to temporarily accommodate the welding wire W fed from the wire source and to feed the accommodated welding wire W to the welding torch. In the case where feeding of welding wire W is abnormally stopped, if the acceptance unit accepts instructions for increasing or decreasing, the wire feeding device controls the speed of feeding welding wire W fed by the first feeding part or the second feeding part so that a difference is generated in the feeding speed of the first feeding part and the second feeding part and the accommodated amount of welding wire W is in a range from the lower limit of normal to an upper limit of normal.