An embodiment includes an apparatus for supporting automatic welding performed by a welding system. A welding contact tip is configured to be attached to a welding tool and is configured to accept a consumable welding wire electrode that is fed there-through during an automatic GMAW welding process to form an arc between a tip of the consumable welding wire electrode and a work piece. A secondary material, being of a different material from that of the welding contact tip, is positioned at or near a distal end of the welding contact tip. During the automatic GMAW welding process, detection of a flaring event of the arc by the welding system is facilitated by the secondary material changing phase in response to the flaring event, resulting in changing at least one detectable characteristic of the arc.

A wire feeder assembly of the type generally associated with an electric arc welding machine including a driveshaft in rotatable communication with an individually servo motor at one end and a worm gear assembly at the other end is provided. Due to the assembly’s slim design, a series of assemblies can be deployed on a metal plate cladding machine spaced approximate 4 inches apart, which facilitates the construction of previously unattainable welding patterns.

A wire feeder assembly of the type generally associated with an electric arc welding machine including a driveshaft in rotatable communication with an individually servo motor at one end and a worm gear assembly at the other end is provided. Due to the assembly’s slim design, a series of assemblies can be deployed on a metal plate cladding machine spaced approximate 4 inches apart, which facilitates the construction of previously unattainable welding patterns.

Disclosed is a system for dispensing welding wire for a spool gun type welding torch. In particular, the disclosed system allows conversion of the spool gun type welding torch from a small wire spool (e.g., a one pound spool) to a much larger (e.g., 16 pound spool), enhancing efficiency, reducing set-up time relative to welding.

A spool gun having a very unique look, due to its arrangement of features. The spool gun has its wire spool compartment located below the handle and the user's hand, when the user is gripping the spool gun in an operational position. Operably connected to the wire spool compartment is wire spool brake configured to engage with the wire wraps. The brake can have a lock and/or a wire spool life indicator. The wire spool compartment has a cover that is non-threadedly engaged. The feed rate of the wire from the wire spool compartment can be adjusted by a control device, such as a knob, located proximate the user's hand, when the user is gripping the spool gun in the operational position.

A drum is described for containing a coil of welding wire, comprising a container having a bottom and side walls for delimiting a cavity in which the coil can be housed, and a lid to close the container,

To improve the storage the container is a frustoconical shell and the base of the container corresponds to the bottom of the container.

A drum is described for containing a coil of welding wire, comprising a container having a bottom and side walls for delimiting a cavity in which the coil can be housed, and a lid to close the container,

To improve the storage the container is a frustoconical shell and the base of the container corresponds to the bottom of the container.

A welding device (1) has a contact tip (2) with an elongated feeding means for feeding a welding wire (4), wherein the contact tip (2) is arranged on or in a nozzle holder (6). A feed device (100) transfers the welding wire (4) from a first orientation into a second orientation, wherein in the first orientation the welding wire (4) is fed to the feed device (100), and in the second orientation the welding wire (4) is led out of the feed device (100) to the nozzle holder (6). A plurality of welding wire cores (8, 10) are introduced into a conduit element (200) via a first conduit element end (202). The welding wire (4) which is guided in the welding wire cores (8, 10) can be guided out of the conduit element (200) via a second conduit element end (204). The welding wire (4) which is guided out of the conduit element (200) via the second conduit element end (204) can be fed into the feed device (100), especially while in the first orientation.

A welding device (1) has a contact tip (2) with an elongated feeding means for feeding a welding wire (4), wherein the contact tip (2) is arranged on or in a nozzle holder (6). A feed device (100) transfers the welding wire (4) from a first orientation into a second orientation, wherein in the first orientation the welding wire (4) is fed to the feed device (100), and in the second orientation the welding wire (4) is led out of the feed device (100) to the nozzle holder (6). A plurality of welding wire cores (8, 10) are introduced into a conduit element (200) via a first conduit element end (202). The welding wire (4) which is guided in the welding wire cores (8, 10) can be guided out of the conduit element (200) via a second conduit element end (204). The welding wire (4) which is guided out of the conduit element (200) via the second conduit element end (204) can be fed into the feed device (100), especially while in the first orientation.

A system and method of welding or additive manufacturing is provided where at least two welding electrodes are provided to and passed through a two separate orifices on a single contact tip and a welding waveform is provided to the electrodes through the contact tip to weld simultaneously with both electrodes, where a bridge droplet is formed between the electrodes and then transferred to the puddle.