The present disclosure relates to the technical field of dissimilar welding of Cu and a steel, and in particular to a welding wire for dissimilar welding of Cu and a steel and a preparation method thereof and a method for welding Cu and a steel. The present disclosure provides a welding wire for dissimilar welding of Cu and a steel, including, in percentages by mass, 5-25% of iron phase, less than 0.1% of inevitable impurities, and copper matrix. The welding wire of the present disclosure, containing two elements, i.e. copper and iron, is conducive to the mixing of the two phases—copper and iron—during the welding process, to form a mutual soluble region, thereby makes it possible to greatly increase the weldability, reduce the width of the weld, effectively overcome the tendency of cracks, and thus to ensure the formed weld with a high crack resistance.

The present disclosure is directed to systems and methods for pretreating a wire that is used in a welding operation to reduce the amount of hydrogen introduced into a weld. Using embodiments of the systems and methods disclosed herein, one passes a wire through a pre-treatment chamber in which a wire is treated to release hydrogen and/or other contaminants, and provides a gas flow through the pre-treatment chamber so that the contaminants that are released from the wire are taken up by the gas. The gas exiting the pre-treatment chamber may be isolated from the shielding gas utilized during a welding operation. For instance, the pretreatment gas may be directed away from the distal end of the welding torch, thereby preventing released contaminants from being transported into a weld.

A method of manufacturing a metallic part in a weldable material by solid freeform fabrication comprising generating three dimensional model of the part, slicing the three dimensional model into a set of parallel, sliced layers and then dividing each layer into a set of one-dimensional pieces and, with reference to layered weld-bead geometry data, forming a computer-generated, direction specific, layered model of the part. The method also comprises uploading the layered model into a welding control system and directing the welding control system to deposit a sequence of one-dimensional weld beads of the weldable material onto the supporting substrate in a pattern required to form a first layer of the layered model and depositing a second welded layer onto the previous deposited layer in a configuration the same as the second layer, and repeating each successive weld bead until the entire part is completed. The method further includes displacing the atmosphere within the immediate vicinity of the heat source with an inert gas atmosphere which produces a required flow rate, and in which that inert atmosphere contains a maximum oxygen concentration, wherein the inert gas is delivered by an apparatus through a matrix of individual gas diffusers; and engaging an induction heating and closed loop cooling apparatus synergic to a welding control system and pre-heating the substrate material including the deposited weld beads, relevant to the type of weldable material, wherein induction heating and cooling cycles are applied constantly or pulsed from the first layer to the final layer, where optimal heating and/or cooling cycles of the weldable material are relative to the final desired part shape and microstructure.

Embodiments of welding systems and methods with coordinated dual power outputs supporting a same welding process or a same AC output process are disclosed. One embodiment of a welding system includes an engine and a generator operatively connected to the engine, where the engine is configured to drive the generator to produce electrical input power. The welding system also includes a power supply operatively connected to the generator and having at least one controller. The power supply is configured to convert the electrical input power to form two power outputs that are coordinated with each other, at least in time, via the controller to support a same welding process. The same welding process may be, for example, a hotwire welding process, a tandem metal inert gas (MIG) welding process, or an alternating current (AC) output process.

The present disclosure is directed to a system and method for obtaining a desirable shielding gas flow in a welding device. The system includes a user interface configured for a user to input the size of the nozzle, a processor that is configured to calculate a desirable flow rate of shielding gas based at least in part on the input nozzle size, and a flow regulator that is configured to control the flow of the shielding gas in order to obtain the desirable flow rate.

Methods and apparatus are disclosed relating to mixing fluids in welding-type equipment. In some examples, a welding-type power supply (and/or wire feeder) may include multiple fluid paths through which to provide fluid from multiple fluid reservoirs to multiple welding-type tools. The power supply may be configured to automatically control fluid flow rates through the fluid paths via proportional valves. Further, the welding-type power supply may be configured to allow and/or prohibit mixing of fluids from different flow paths via control of various valves.

The invention relates to a welding device for welding at least one workpiece, comprising: a welding torch, which is designed to create an electric arc for welding the at least one workpiece; and a nozzle apparatus, which is arranged on the welding torch and has a cooling nozzle array, which has at least one row of cooling nozzles, wherein for cooling the workpiece, the respective cooling nozzle can be supplied with an adjustable volume flow of a cooling medium.

A spool gun having a very unique look, due to its arrangement of features. The spool gun has its wire spool compartment located below the handle and the user's hand, when the user is gripping the spool gun in an operational position. Operably connected to the wire spool compartment is wire spool brake configured to engage with the wire wraps. The brake can have a lock and/or a wire spool life indicator. The wire spool compartment has a cover that is non-threadedly engaged. The feed rate of the wire from the wire spool compartment can be adjusted by a control device, such as a knob, located proximate the user's hand, when the user is gripping the spool gun in the operational position.

An assembly configured to seal an end plug on a plugged end of a fuel tube is disclosed. The assembly includes a seal weld chamber assembly and a helium flow stop assembly (HFSA) removably coupled to the seal weld chamber assembly. The seal weld chamber assembly includes a welding chamber and a plunger fluidically coupled to the welding chamber. A helium source is configured to supply helium to the welding chamber. The end plug of the fuel tube is positionable within the welding chamber via the plunger. The HFSA is configured to prevent helium from escaping the welding chamber through the plunger.

A flux-cored wire according to an aspect of the present invention includes: a steel sheath; and a flux filling the inside of the steel sheath, in which the flux contains 0.11% or more in total of a fluoride in terms of F-equivalent value, 4.30% to 7.50% of a Ti oxide in terms of TiO.sub.2 equivalent, 0.30% to 2.40% in total of an oxide in terms of mass %, and 0% to 0.60% in total of a carbonate in terms of mass %, the amount of a Ca oxide in terms of CaO is less than 0.20% in terms of mass %, the amount of CaF.sub.2 is less than 0.50%, a chemical composition of the flux-cored wire is within a predetermined range, a Z value is 2.00% or less, a V value is 5.0 to 27.0, and Ceq is 0.30% to 1.00% or less.