The present disclosure is directed to systems and methods for pretreating a wire that is used in a welding operation to reduce the amount of hydrogen introduced into a weld. Using embodiments of the systems and methods disclosed herein, one passes a wire through a pre-treatment chamber in which a wire is treated to release hydrogen and/or other contaminants, and provides a gas flow through the pre-treatment chamber so that the contaminants that are released from the wire are taken up by the gas. The gas exiting the pre-treatment chamber may be isolated from the shielding gas utilized during a welding operation. For instance, the pretreatment gas may be directed away from the distal end of the welding torch, thereby preventing released contaminants from being transported into a weld.

The invention relates generally to welding and, more specifically, to welding wires for arc welding, such as Gas Metal Arc Welding (GMAW) or Flux Core Arc Welding (FCAW). In one embodiment, a tubular welding wire includes a sheath and a core. The tubular welding wire is configured to form a weld deposit on a structural steel workpiece, wherein the weld deposit includes less than approximately 2.5% manganese by weight.

A weld system includes: a robot control module configured to actuate a robot and move a welder along a joint of metal workpieces during welding, the welder being attached to the robot; a weld control module configured to, during the welding, apply power to the welder, supply a shield gas, and supply electrode material; a vision sensor configured to, during the welding, optically measure distances between the vision sensor and locations, respectively, on an outer surface of a weld bead created along the joint by the welder; and a weld module configured to: determine a strength of the weld bead at a location based on: the distances at the location along the joint; and at least one parameter from at least one of the robot control module during the welding, the weld control module during the welding, and a sensor configured to capture data of the welding during the welding.

A welding shield that is configured to provide improved gas distribution adjacent a weld seam during the welding process so as to improve the weld quality. The welding shield includes a central member wherein the central member includes contiguously formed sidewalls and a top wall operable to create an interior volume. Mounted within the interior volume is a gas distribution module that is operably coupled to a gas source. A clip member is mounted to the central member and is configured to provide retention of the gas distribution module. A torch retention member is movably mounted to the top wall of the central member. The torch retention member is configured to receive and secure a welding torch and further provide rotational and pivotal movement thereof. A plasma cutter holding member is further included and is operable to releasably retain a plasma cutter.

The invention relates to an apparatus for feeding welding wire and process gas to a welding device comprising a wire feeding nozzle (1), which has a welding wire channel (4), a nozzle block (2), which is releasably connected to the wire feeding nozzle (1), a profile (3), which is releasably or fixedly connected to the nozzle block (2), has a welding wire channel (6) and can be connected to a welding wire conveying device, wherein the process gas channel (9) of the process gas feeding device is arranged at least partially within the profile (3) and the nozzle block (2) is provided with multiple bores (7), which adjoin the process has channel (9) and are arranged parallel to or at an acute angel of ±5° to the welding wire chancel (4) of the wire feeding nozzle (1) and around the wire feeding nozzle (1). In this case, the nozzle block (2) is formed cylindrically in the direction of an end (14) having the wire feeding nozzle (1), wherein the bores (7) arranged within the nozzle block run out into depressions (15) on the surface of the nozzle block (2).

The present invention relates to a device for plasma cutting, comprising a cutting torch (100) provided with an electrode (120), which is coaxially surrounded by a nozzle (110), thereby defining a passage (112) for passing of a plasma gas between electrode and nozzle, wherein the nozzle is coaxially surrounded by a shielding cap (122), thereby defining a passage (114) for passing of a shielding flow between nozzle and shielding cap, the device further comprising an annular member (200) coaxially surrounding the cutting torch (100) configured and adapted to provide a further curtain flow coaxially surrounding the shielding flow through passage (250a and 250b) wherein annular member (200) is configured and adapted for use of CO.sub.2-snow or a mixture containing CO.sub.2-snow as shielding flow.

An end assembly for use with a welding device having a contact tip, a diffusor body, and a gooseneck. The contact tip has a convex end surface that contacts and mates with a concave end of the diffuser body. The diffuser body forms a blind bore forming central web and a series of passageways. A longitudinal passageway segment is formed in the contact tip parallel with the central longitudinal electrode bore of the contact tip. A second passageway segment joins the first longitudinal passageway segment. When the contact tip is affixed to the diffuser body, a chamber is formed at the base of the contact tip communicating with the diffuser body passageways. Shielding gas that flows into the diffuser body passes through the web passageways into the chamber and through the first and second passageways of the contact tip to provide shielding gas to the weld site and cool the contact tip during welding operations.

The present disclosure is directed to systems and methods for pretreating a wire that is used in a welding operation to reduce the amount of hydrogen introduced into a weld. Using embodiments of the systems and methods disclosed herein, one passes a wire through a pre-treatment chamber in which a wire is treated to release hydrogen and/or other contaminants, and provides a gas flow through the pre-treatment chamber so that the contaminants that are released from the wire are taken up by the gas. The gas exiting the pre-treatment chamber may be isolated from the shielding gas utilized during a welding operation. For instance, the pretreatment gas may be directed away from the distal end of the welding torch, thereby preventing released contaminants from being transported into a weld.

Some examples of the present disclosure relate to a cover cap for a welding torch. The cover cap is attached to a housing of the welding torch and rotatable between a closed position, where the cover cap covers an access port of the welding torch, and an open position, where the cover cap does not cover the access port. The welding torch may have welding components within the handle that may be accessed through the access port when the cover cap is in the open position. A cap holder may be used to hold the cover cap in the open position.

The invention relates a torch body for thermal joining of at least one workpiece, in particular for arc welding or arc brazing, said torch body comprising a non-consumable electrode provided in the body, in particular a tungsten electrode, for generating an arc between the electrode and the workpiece. The torch body has an end nozzle, which is devoid of potential, for discharging a shielding gas flow from a gas outlet. A secondary flow channel is provided for dividing the shielding gas flow into a main gas flow and a secondary gas flow, the secondary gas flow annularly surrounding the main gas flow at the gas outlet.