A system and method for welding. In some embodiments, the system includes a tungsten electrode, an electrode position actuator, and a processing circuit. The processing circuit may be configured to detect contact between the tungsten electrode and a weld puddle, and, in response to detecting contact between the tungsten electrode and the weld puddle, to control the electrode position actuator to move the tungsten electrode out of contact with the weld puddle.

A precipitation-strengthened cast product welding repair method is a method of repairing a damaged portion of a precipitation-strengthened cast product. The method includes: forming a first weld layer on a surface of the damaged portion by micro tungsten inert gas (TIG) welding using a solid-solution-strengthened welding material having higher toughness than the cast product; and forming a second weld layer on the first weld layer by building up the second weld layer by laser welding using a dual multi-phase nanostructure intermetallic compound as a welding material and being higher in heat supply rate than the micro TIG welding.

A welding system configured to eliminate effects of arc blow in a welding operation. The welding system comprises welding circuitry, preheat circuitry, a drive roller, and control circuitry configured to perform a reciprocation cycle. The reciprocation cycle may include the steps of: advancing a filler material toward the welding work piece until the filler material is electrically connected to the weld pool; supplying the preheat power to heat the filler material while the filler material is electrically connected to the weld pool; retracting the filler material away from the welding work piece until the filler material is not electrically connected to the weld pool; and terminating supply of the preheat power to the filler material while the filler material is not electrically connected to the weld pool.

A welding system configured to eliminate effects of arc blow in a welding operation. The welding system comprises welding circuitry, preheat circuitry, a drive roller, and control circuitry configured to perform a reciprocation cycle. The reciprocation cycle may include the steps of: advancing a filler material toward the welding work piece until the filler material is electrically connected to the weld pool; supplying the preheat power to heat the filler material while the filler material is electrically connected to the weld pool; retracting the filler material away from the welding work piece until the filler material is not electrically connected to the weld pool; and terminating supply of the preheat power to the filler material while the filler material is not electrically connected to the weld pool.

A welding system configured to eliminate effects of arc blow in a welding operation. The welding system comprises welding circuitry, preheat circuitry, and control circuitry configured to switch the welding circuitry and the preheat circuitry between power levels asynchronously during the welding operation. The control circuitry configured to switch the welding circuitry and the preheat circuitry between power levels asynchronously such that the preheat circuitry is switched to the second preheat power level when the welding circuitry is switched to the first welding power level and the preheat circuitry is switched to the first preheat power level when the welding circuitry is switched to the second welding power level.

A method of joining a first metal and a second metal is described. The first metal comprises Pb in an amount of at least 50 wt. % by weight of the first metal. The method comprises fusing the first metal and the second metal using non-consumable electrode arc welding.

A method of joining a first metal and a second metal is described. The first metal comprises Pb in an amount of at least 50 wt. % by weight of the first metal. The method comprises fusing the first metal and the second metal using non-consumable electrode arc welding.

A precipitation-strengthened cast product welding repair method repairs a damaged portion of a precipitation-strengthened cast product. The method includes welding the damaged portion by micro tungsten inert gas (TIG) welding using a welding material containing a solid-solution-strengthened alloy and having higher toughness than the precipitation-strengthened cast product.

A precipitation-strengthened cast product welding repair method repairs a damaged portion of a precipitation-strengthened cast product. The method includes welding the damaged portion by micro tungsten inert gas (TIG) welding using a welding material containing a solid-solution-strengthened alloy and having higher toughness than the precipitation-strengthened cast product.

Systems and methods are provided for support of low-power operation in training modes in welding machines.