A plasma ejection unit (21) of an arc welding device includes a plasma torch (26), a copper plate (27), a container (28), and a gas supplying unit (29). Plasma gas inside the container (28) is pressurized by argon gas supplied from the gas supplying unit (29), and ejected from first to eighth ejection ports. The plasma gas ejected from the first to eighth ejection ports is concentrated in a concentration area (CA) between vehicle body plates (16-17) to form through holes (40) in the vehicle body plates (16-17), and is separated. The air pressures, in eight areas, of the plasma gas reaching a vehicle body plate (18) are approximately one-eighth of the air pressure of the plasma gas in the concentration area (CA). Accordingly, while the through holes (40) are formed in the vehicle body plates (16-17), no through hole is formed in the vehicle body plate (18).

A contact tip assembly having an electric contact unit containing a contact tip with an electric energy source, where the electric contact unit is positioned at a distance away from the outlet opening of a guide.

An arc brazing method of bonding different materials includes disposing an aluminum alloy to be bonded on a steel base material and arc brazing a welded portion between the steel base material and the aluminum alloy using a wire. The wire is an alloy containing Zn. It is possible to compensate for brittleness due to the bonding of different materials and to improve wettability.

An arc brazing method of bonding different materials includes disposing an aluminum alloy to be bonded on a steel base material and arc brazing a welded portion between the steel base material and the aluminum alloy using a wire. The wire is an alloy containing Zn. It is possible to compensate for brittleness due to the bonding of different materials and to improve wettability.

The axle welder can be easily configured and adjusted to accommodate axle assemblies of varying axle shaft lengths, hub styles (“straight” and “drop axle”) and lug bolt configurations. The axle welder uses a sliding carriage that slides along the support frame at one end of the welder to accommodate differing shaft lengths. The axle welder also includes a pair of pivoting hub lifts that accommodate both straight and drop axle style axle hubs using modular mounting plates. Modular mounting plates (“hub adaptors”) fitted to the hub lifts accommodate hub assemblies with differing lug bolt patterns. The axle welder is built on a rectangular frame that supports a pair of weld units and articulated electrode arms. The axle welder also includes a pair axle supports for carrying the axle shafts within the support frame. A shaft drive pivotally mounted to the support frame lowers to engage and rotate the axle shaft and hub assemblies in unison during the welding process.

A cracked gas cooling heat exchanger includes a tube connection between an uncooled tube (1) and a cooled tube (2), having a cooled inner tube (3) enclosed by a jacket tube (4), with a tube intermediate space (5) for flowing cooling medium. A gas inlet header (11) has a GI tube inner part (12) and a GI tube outer part (13) and a cooling space (14) with an insulating layer (15). The GI tube outer part connects via a water chamber (6) to the jacket tube. The GI tube inner part faces the inner tube and is connected on a face (8) of the water chamber. A weld backing ring (16), between an end face (9) of the cooling space and a bottom face (8) of the water chamber, is in the insulating layer of the cooling space, arranged in a turn-out/groove (17) in the insulating layer.

A cracked gas cooling heat exchanger includes a tube connection between an uncooled tube (1) and a cooled tube (2), having a cooled inner tube (3) enclosed by a jacket tube (4), with a tube intermediate space (5) for flowing cooling medium. A gas inlet header (11) has a GI tube inner part (12) and a GI tube outer part (13) and a cooling space (14) with an insulating layer (15). The GI tube outer part connects via a water chamber (6) to the jacket tube. The GI tube inner part faces the inner tube and is connected on a face (8) of the water chamber. A weld backing ring (16), between an end face (9) of the cooling space and a bottom face (8) of the water chamber, is in the insulating layer of the cooling space, arranged in a turn-out/groove (17) in the insulating layer.

A welding system includes a welding power supply, wire feeder, and welding circuit connecting the power supply to the wire feeder. The power supply and the wire feeder are configured for bidirectional communication over the welding circuit. The power supply includes a voltage sensor that measures a voltage level, and a current sensor that measures a current level, on the welding circuit. The power supply is configured to operate in a first welding mode to output a power voltage level to the welding circuit to power the wire feeder in response to a communication from the wire feeder over the welding circuit. The power supply generates periodic voltage dip pulses on the welding circuit, and automatically switches to a second welding mode different from the first welding mode based on the voltage level on the welding circuit falling below a threshold voltage level during a voltage dip pulse.

The present disclosure relates to a welding torch having a clasp (300) that couples a protective sleeve (150) to a welding torch through a strain relief (200). The protective sleeve (150) encloses a welding cable assembly. The strain relief (200) encircles a portion of the protective sleeve (150). The protective sleeve (150) is further fitted over a ball swivel that is coupled to a handle (38) of the welding torch. The clasp (300) clamps over the strain relief (200), protective sleeve (150), and ball swivel to securely couple the protective sleeve (150) to the welding torch.

The present disclosure relates to a welding torch having a clasp (300) that couples a protective sleeve (150) to a welding torch through a strain relief (200). The protective sleeve (150) encloses a welding cable assembly. The strain relief (200) encircles a portion of the protective sleeve (150). The protective sleeve (150) is further fitted over a ball swivel that is coupled to a handle (38) of the welding torch. The clasp (300) clamps over the strain relief (200), protective sleeve (150), and ball swivel to securely couple the protective sleeve (150) to the welding torch.