A metal cored wire for submerged arc welding, the wire comprising a steel sheath with a core comprising powders of: carbon in a range of about 0.3 wt. % to about 1.2 wt. %; silicon in a range of about 0.1 wt. % to about 3.0 wt. %; manganese in a range of about 9.0 wt. % to about 30 wt. %; chromium in an amount less than about 8 wt. %; nickel in an amount less than about 6 wt. %; molybdenum in an amount less than about 6 wt. %; tungsten in an amount less than about 5 wt. %; copper in an amount less than about 4 wt. %; niobium in an amount less than about 2 wt. %; vanadium in an amount less than about 2 wt. %; titanium in an amount less than about 2 wt. %; nitrogen in an amount less than about 0.4 wt. %; boron in an amount less than about 1 wt. %; at least one of: (i) sulfur in an amount less than about 0.3 wt. %; (ii) phosphorous in an amount less than about 0.03 wt. %; or a combination thereof; and the balance with iron.

Submerged arc welding torches and systems to resistively preheat electrode wire are disclosed. A disclosed example submerged arc welding torch includes: a first contact tip configured to transfer weld current and preheating current to the wire; a second contact tip configured to conduct the preheating current to the wire; an air-cooled first conductive body portion configured to receive the weld current and to conduct the weld current and the preheating current to the first contact tip; an air-cooled second conductive body portion configured to receive the preheating current and to conduct the preheating current to the second contact tip; and an insulator coupled between the first and second conductive body portions.

The present invention relates to steel pipe excellent in toughness of the weld metal part at a low temperature obtained by submerged arc welding in the longitudinal direction from both the inside and outside surfaces having strengths of the X60 to X70 class. The steel pipe of the present invention is a pipe having weld zones welded in a longitudinal direction at an inside surface and outside surface, wherein the tensile strength of the base metal is 480 to 620 MPa, the weld metal has a predetermined composition of constituents, when % X expresses a content of an element X in the weld metal, Pcm defined by Pcm=% C+% Si/30+(% Mn+% Cu+% Cr)/20+% Ni/60+% Mo/15+% V/10+5% B is 0.2% or less, Ceq defined by Ceq=% C+% Mn/6+(% Cr+% Mo+% V)/5+(% Ni+% Cu)/15 is 0.35 to 0.45%, defined by =(1.5(% O0.89% Al)+3.4% N% Ti)1000 is 20 to 40, and % Al/% O is 0.3 to 0.8.

A metal cored wire for submerged arc welding, the wire comprising a steel sheath with a core comprising powders of: carbon in a range of about 0.3 wt. % to about 1.2 wt. %; silicon in a range of about 0.1 wt. % to about 3.0 wt. %; manganese in a range of about 9.0 wt. % to about 30 wt. %; chromium in an amount less than about 8 wt. %; nickel in an amount less than about 6 wt. %; molybdenum in an amount less than about 6 wt. %; tungsten in an amount less than about 5 wt. %; copper in an amount less than about 4 wt. %; niobium in an amount less than about 2 wt. %; vanadium in an amount less than about 2 wt. %; titanium in an amount less than about 2 wt. %; nitrogen in an amount less than about 0.4 wt. %; boron in an amount less than about 1 wt. %; at least one of: (i) sulfur in an amount less than about 0.3 wt. %; (ii) phosphorous in an amount less than about 0.03 wt. %; or a combination thereof; and the balance with iron.

The present invention relates to steel pipe excellent in toughness of the weld metal part at a low temperature obtained by submerged arc welding in the longitudinal direction from both the inside and outside surfaces having strengths of the X60 to X70 class. The steel pipe of the present invention is a pipe having weld zones welded in a longitudinal direction at an inside surface and outside surface, wherein the tensile strength of the base metal is 480 to 620 MPa, the weld metal has a predetermined composition of constituents, when % X expresses a content of an element X in the weld metal, Pcm defined by Pcm=% C+% Si/30+(% Mn+% Cu+% Cr)/20+% Ni/60+% Mo/15+% V/10+5% B is 0.2% or less, Ceq defined by Ceq=% C+% Mn/6+(% Cr+% Mo+% V)/5+(% Ni+% Cu)/15 is 0.35 to 0.45%, and defined by =(1.5(% O-0.89% Al)+3.4% N-% Ti)1000 is 20 to 40, and % Al/% O is 0.3 to 0.8.

A method includes monitoring a submerged arc welding (SAW) operation in real-time; determining, based on the monitoring and in real-time, a discrepancy between a desired weld parameter and an actual weld parameter of a weld resulting from the SAW operation; and in response to determining the discrepancy, controlling a power supply, which provides power for the SAW operation, to modify at least one of balance or offset of an alternating current (AC) welding power signal supplied for the SAW operation to compensate for the discrepancy.

Improved steel welds, article for making the same, and methods of making the same are provided. The present disclosure provides advantageous erosion, corrosion and/or cracking resistant weld metal. More particularly, the present disclosure provides high manganese (Mn) weld metal compositions having enhanced erosion, corrosion and/or cracking resistance, articles for the production of the high manganese weld metal compositions having enhanced erosion, corrosion, and/or cracking resistance, and methods for fabricating high manganese weld metal compositions having enhanced erosion, corrosion and/or cracking resistance.

Cladding strip feeders having independent pressure rollers and strip cladding systems with cladding strip feeders having independent pressure rollers are disclosed. A disclosed example cladding strip feeder for a strip cladding system includes: a drive roller to advance a cladding strip along a strip feed path through contact plates; a first pressure roller positioned along the strip feed path opposite a first section of the drive roller; a second pressure roller positioned along the strip feed path opposite a second section of the drive roller; a third pressure roller positioned along the strip feed path opposite a third section of the drive roller; a first pressure adjuster to set a first pressure applied to the cladding strip by the first pressure roller and the first section of the drive roller; a second pressure adjuster to set a second pressure applied to the cladding strip by the second pressure roller and the second section of the drive roller; and a third pressure adjuster to set a third pressure applied to the cladding strip by the third pressure roller and the third section of the drive roller, the first pressure roller, the second pressure roller, and the third pressure roller being configured to apply symmetric pressure across a width of the cladding strip by selectively setting at least one of the second pressure adjuster to apply the second pressure or the third pressure adjuster to apply the third pressure based on the cladding strip having one of at least three incremental strip widths.

Granular welding flux delivery devices and strip cladding systems with granular welding flux delivery devices are disclosed. A disclosed example granular welding flux delivery device includes a hopper having: an intake opening to receive granular welding flux; a chute; and an output opening to output the granular welding flux to an electroslag strip cladding process, a submerged arc welding process, or a submerged arc strip cladding process. The example granular welding flux delivery device further includes a chute divider positioned within the chute to reduce an intake rate of granular material through the intake opening by reducing a cross-section of the chute based on a dimension of the chute divider. The disclosed example granular welding flux delivery device includes an adjustable output cover attached to the chute proximate to the output opening to extend or retract a length of the chute by adjusting a location of the output opening along the chute.

A method includes monitoring a submerged arc welding (SAW) operation in real-time; determining, based on the monitoring and in real-time, a discrepancy between a desired weld parameter and an actual weld parameter of a weld resulting from the SAW operation; and in response to determining the discrepancy, controlling a power supply, which provides power for the SAW operation, to modify at least one of balance or offset of an alternating current (AC) welding power signal supplied for the SAW operation to compensate for the discrepancy.