A welding apparatus is provided herein. The apparatus includes a wire source having welding wire, a wire feed drive, and a wire pulser. The wire feed drive drives the welding wire from the wire source. The wire pulser has a first end associated with the wire feed drive and a second end associated with a wire conduit. The wire is fed through the wire conduit to a wire nozzle. The wire pulser increase and decrease the effective length of the wire as the wire moves through the wire conduit from the wire feed drive to the wire nozzle.

A welding system configured to calibrate a welding torch's orientation without using a magnetometer.

A welding apparatus comprising a welding contact tip device configured to receive at least one consumable welding electrode therein, wherein the welding contact tip device includes a first region configured to attach to a welding head and a second region configured to attach to an electrode extension device; and an electrode extension device configured to attach to the welding contact tip device, wherein the electrode extension device includes an upper portion having a predetermined length and a predetermined diameter, wherein the upper portion is configured to create an electrically insulating barrier between the electrode extension device and the welding contact tip device; and a lower portion having a predetermined length, wherein the lower portion is configured to receive at least one consumable welding electrode therein.

An arc spot welding method able to give a predetermined weld bead diameter or excess metal height in a back surface weld bead of arc spot welding and able to give a welded joint excellent in both strengths of TSS and CTS and a welding apparatus for working the same are provided. Steel sheets containing carbon in 0.2 mass % or more and having sheet thicknesses t or more are arranged overlaid. A backing plate including a non-contact part and a contact part maintaining the back surface of the lower side steel sheet is provided. An arc generation and short-circuit conduction where the welding voltage between the welding wire and upper side steel sheet becomes 10V or less are alternately repeated so that the time period of the short-circuit conduction becomes over 30% to less than 60% per cycle to thereby weld the steel sheets.

A machine learning device which learns to determine at least one arc welding condition includes a state observation unit which observes a state variable consisting of at least one physical quantity regarding the arc welding and the at least one arc welding condition at least during or after the arc welding, and a learning unit which learns a change in the at least one physical quantity observed by the state observation unit and the at least one arc welding condition in association with each other.

A handle assembly includes a housing and an interchangeable saddle for customizing a geometrical grip of the handle. In one form, the housing includes an attachment feature and the interchangeable saddle includes a mating attachment feature to allow for the interchangeable saddle to be removably secured to an upper surface of the housing. Each interchangeable saddle defines a customized geometrical grip.

Through the present invention, the load of a torch (16) applied to a welding workpiece (W) in a touch start method is reduced, and stability is significantly enhanced. A welding head (10) has a rigid straight-advancing movable part (12), an elevator drive tower (14) for moving the straight-advancing movable part (12) straight forward in the vertical direction, and a torch (16) mounted on the straight-advancing movable part (12) so as to be able to move in the vertical direction. One end part of a balance arm (28) rotatably attached to a multi-purpose support part (22) of the straight-advancing movable part (12) is connected to a torch body (30), and a balance weight (98) is attached to the other end part of the balance arm (28).

Disclosed is a life-extended electrode used in liquid-cooled plasma arc cutting torches with cooling surface increase by scraping from top to bottom on the inner surfaces washed by coolant, by pressing on the bottom, by creating indentations and protrusions that extend in parallel and/or at the same angle as well as instant heat transfer speed increase by the approach of the heat transfer wall.

A self-adjusting wire feeder mounting assembly includes a mount fixedly connectable to a multi-axis robotic arm, and a slidable, floating adapter plate for mounting of a wire feeder thereon. The adapter plate is coupled with and slidable about the mount, and the adapter plate is moveable relative to the mount when a force is applied to the wire feeder.

A reciprocating welding device using a microcontroller to control a stepper motor to control a welding head for the stationary welding of a workpiece, the microcontroller allowing for adjustment of the welding head reciprocating stroke speed, the width of each stroke, and a pause from 0-1 second at the sides to control the wash of the welding edges, having a manipulator, the welding head and the oscillator contained in a single unit and provided on a multiple adjustment portable stand.