An automated welding system includes a support structure, a plurality of welding heads, and a controller. The plurality of welding heads are each removably, mechanically coupleable to the support structure. The controller is configured to control welding operations of the automated welding system based on an identity of a particular welding head of the plurality of welding heads that is mechanically coupled to the support structure and operably coupled to the controller.

A welding device, having a body configured to route power, a first inlet and a first outlet formed on the body, the first inlet configured to receive a shielding gas, a first channel extending through the body and connecting the first inlet and the first outlet, a second inlet and a second outlet formed on the body, the second inlet configured to receive a coolant, a second channel extending through the body and connecting the second inlet with the second outlet, the second channel having a convoluted portion comprising a plurality of segments configured to increase a proportion of the second channel relative to the body.

A MIG/MAG welding torch body includes a second channel, which is arranged coaxially to the central channel, and a further third channel, which is arranged coaxially to the second channel, wherein a connection is provided between the second channel and the third channel. The first channel has an orifice in the center of the receiving part, the second channel has an orifice on the lateral side of the receiving part, and the third channel has an orifice on the lateral side of the receiving part.

Clamping device (2) for clamping a non-consumable welding electrode (3) with an electrode holder (2A) which has a receiving chamber (2B) aligned in the longitudinal direction for receiving a welding electrode (3) which is insertable therein and at its front end has an end portion (2C) which widens conically towards the forward end and can be compressed by means of a clamping heat sink (2D) for holding the welding electrode (3), thus producing a large-surface cooling end face (KSF) for cooling the welding electrode (3).

Some examples of the present disclosure relate to welding torches having a thermal insulating plate (400). The thermal insulating plate is comprised of a thermally insulating material, and is positioned between a front housing (302) and a drive gearbox (324) of the welding torch. The front housing (302) is connected to a gooseneck that conducts electrical energy to a torch tip (i.e. front end) of the welding torch. The drive gearbox (324) includes a gear assembly configured to drive a drive roll that moves a wire electrode through the welding torch (e.g. toward the torch tip of the torch). The thermal insulating plate (400) acts as a heat dam to decrease and/or reduce thermal energy transfer from the torch tip of the welding torch (e.g. via the front housing) towards the rear of the welding torch (e.g. through the drive gearbox), where the thermal energy may heat the welding torch handle and/or damage some of the more expensive and/or sensitive components in the handle (e.g. a motor of the drive gearbox).

The present invention discloses a method for welding Fe—Al intermetallic compound microporous material and a welded part made thereby, and the present invention relates to the field of welding technology. For the problem in the prior art that there is great difficulty in welding between Fe—Al microporous material and dense stainless steel, the method for welding Fe—Al intermetallic compound microporous material, in accordance with the present invention, comprises the following steps: turning on “welding torch fuel-gas” of a fusion-welding machine, and turning on welding shielding gas in a shield; adjusting welding parameters of the welding machine and parameter of the welding shielding gas in the shield for a fusion welding process; switching on the welding machine, and using welding wire as welding filler for welding Fe—Al intermetallic compound microporous material to dense stainless steel; and, cooling after completion of the welding.

A torch head for a liquid-cooled plasma arc torch is provided. The torch head includes a torch body and a torch insulator, coupled to the torch body, having a substantially non-conductive insulator body. The torch insulator includes (i) a first liquid coolant channel, disposed within the insulator body, configured to conduct a fluid flow from the torch head into a consumable cartridge along a first preexisting flow path, (ii) a first liquid return channel, disposed within the insulator body, configured to return at least a portion of the fluid flow from the cartridge to the torch head along the first preexisting flow path, and (iii) a gas channel, disposed within the insulator body, configured to conduct a first gas flow from the torch head to the cartridge along a second preexisting flow path. The first and second preexisting flow paths are fluidly isolated from each other.

A rotating are sensor is provided. The rotating arc sensor includes a motor, a connecting rod for driving a welding gun to perform an annular movement, a sliding assembly for supporting a weight of the connecting rod and supporting a free movement of a first end of the connecting rod, and an eccentric oscillating member for driving a second end of the connecting rod to perform the annular movement, wherein a center of a rotating shaft of the motor is provided with a hollow cavity capable of communicating with both ends of the motor, the sliding assembly is disposed at a top end of the motor, and the first end of the connecting rod protrudes out of the top end of the motor through the hollow cavity and is connected with the sliding assembly. The eccentric oscillating member includes a first flange and a second flange.

A welding electrode apparatus has a base member and a locking ring for clamping a consumable electrode tip to the electrode base. The base and the tip are predominantly made of copper, or a copper alloy. The base member has a first end that is threaded to fit a welding head that supplies electric current; and an electrically conductive second end to which the electrode tip is mounted. The second portion has an externally facing, axially extending cylindrical wall. A circumferential groove is formed in the wall. The locking ring has a quick-disconnect feature in the form of an array of spring-loaded stainless steel ball bearing detents that deflect to ride upon the cylindrical wall, and spring inwardly to seat in the circumferential groove.

Resistance spot rivet welding systems, subsystems, and methods of use thereof are provided.