The present invention relates to methods and apparatus for detection of fire states in the presence of welding activities. In some examples, the welding detection system may algorithmically calculate a risk of a fire state developing. In some embodiments, the welding fire detection and prevention system may communicate warning states to users, supervisors, equipment and/or building monitoring systems.

A safety plug for a female welding lead connector configured to remain tethered to the female welding lead connector and including a male head configured in the shape of a male end of a male welding lead connector so that the male head of the safety plug can be inserted into a female welding lead connector, rotated, and secured in place inside a female welding lead connector in the same manner as a male welding lead connector.

An example robotic tool holder includes an actuator that is disposed within a housing and configured to hold a tool. The housing and the actuator are in contact via dowels to limit movement of the actuator toward a distal end of the housing. Ones of the dowels that are in contact are in line contact and the ones of the dowels that are in contact are in a triangular geometry. The pressure plate is in line contact with the actuator within the housing around a circumference of the pressure plate. The springs are in contact with the pressure plate to bias the actuator toward a proximal end of the housing via the pressure plate. The springs are in contact with the mounting plate opposite the pressure plate. The sensor switch detects a shock force on the actuator and outputs a signal in response to the shock force.

Embodiments of a welding torch with an improved handle are provided. The welding torch may include an electrical conductor, an outer material layer disposed about the electrical conductor, and a sealed vacuum region disposed between the electrical conductor and the outer material layer.

A welding system includes a power supply configured to generate a welding waveform. A wire feeder conducts the welding waveform to a wire electrode, and includes a drive motor that drives the wire electrode bidirectionally, a motor current sensor that senses a current level of the motor, and a controller that receives a current level signal from the motor current sensor and controls operations of the motor. A welding current sensor senses welding current level, and a welding voltage sensor senses welding voltage level, and the sensors are located with the power supply or the wire feeder. The controller is configured to determine a contact event between the wire electrode and a non-workpiece object based on the current level signal from the motor current sensor and one or both of the welding current level and the welding voltage level, and automatically retract the wire electrode upon determining the contact event.

Method for fitting or plugging a first connecting part into a second connecting part of a processing head for thermal material processing, the first connecting part having, on an encircling outer face, and/or the second connecting part having, on an encircling inner face, at least one slot, extending at least around a partial circumference, with a slot width B130, B230 and a slot depth T130, T230, T112, T120, which receives an O-ring or profile ring, extending around the entire circumference, with a cord size Sa, wherein, when the first connecting part is fitted or plugged into the second connecting part, the O-ring or profile ring is initially in contact with the opposite inner face or opposite outer face only around a partial circumference, which extends along the slot, or around a plurality of partial circumferences, which extend along the slot, and connecting parts and arrangements made up thereof.

The disclosure includes a welding cup system comprising a tube having an open top, an open bottom, a sidewall extending between the open top and the open bottom, and an open channel. The open channel may extend through an interior portion of the tube from the open top to the open bottom. The open top may be arranged and configured to slideably couple to at least a portion of a torch assembly. The open channel may be arranged and configured to allow gas to flow from the open top to the open bottom, and allow a welding electrode to extend through the open channel from open top towards the open bottom. The welding cup system may have a side profile that may define an asymmetrical shape.

An orbital welder for welding together two pipes to be welded. The welder includes a fall brake for preventing a freefall of the welder. The welder includes a spatter shield for preventing dust from entering the outer housing and fowling sensitive machine components. The welder includes a torch assembly with manual adjustments. The welder includes an automatic lead/lag adjustment and control of that adjustment during a welding operation to automatically transition from a first weld zone to a second weld zone.

A welding screen includes a primary barrier made of a magnetic sheet. The welding screen enhances safety by halting or restricting the motion of magnetic and paramagnetic by-products, thereby preventing flame, light, magnetic material, sparks and dust from being scattered during welding or post-weld grinding. This improvement can be applied to various type of welding screens (welding curtain, welding windshield), by using a flexible magnetic sheet material as the primary barrier material.

An example audio device includes: communication circuitry configured to receive a first signal representative of an audible sound associated with a welding-type waveform; audio processing circuitry configured to generate, based on the first signal, a welding noise cancellation signal to produce destructive interference to the audible sound; and a transducer configured to output the destructive interference using the welding noise cancellation signal.