In certain embodiments, a wireless sensor module includes a motion or position sensor configured to detect a defined motion or position of a welding operator. The wireless sensor module also includes memory circuitry configured to store the defined motion or position and an adjustment of an operating parameter of a welding system which corresponds to the defined motion or position. A processor of the wireless sensor module is coupled to the motion or position sensor and the memory circuitry, where the processor is configured to retrieve the adjustment of the operating parameter from the memory circuitry upon detection of the defined motion or position by the motion or position sensor. The wireless senor module further includes a wireless communication device coupled to the processor and configured to transmit the adjustment of the operating parameter to the welding system.

Various welding accessory apparatus are disclosed herein. A welding accessory apparatus can include a welding lens and a vacuum assembly. The welding lens can be configured to filter at least one of ultraviolet, infrared, and visible light to a shade number of at least two. The vacuum assembly can have at least one intake aperture positioned proximate to the welding lens. A welding accessory apparatus can include a welding lens and a flexible curtain. The welding lens can be configured to filter at least one of ultraviolet, infrared, and visible light to a shade number of at least two. The flexible curtain can be positioned proximate to the welding lens and can be configured to provide protection from sparks and spatter generated during welding. A welding accessory apparatus can include a shielding strip and a fastening member. The shielding strip can be one of fabric and flexible film. The shielding strip can be configured to provide protection from sparks and spatter generated during welding. The fastening member can be affixed to the shielding strip.

In a method in which a welding process is carried out on a workpiece with a welding torch and to a welding device for carrying out the method, a welding current source is supplied in order to provide a welding voltage, and an electrical voltage is applied, at least temporarily, during the welding process to an external element of the welding torch, in particular to an outer wall of a gas nozzle, and a possibly occurring electrical contact between the external element and a further element, in particular the workpiece or a contact tube, is detected by the electrical voltage applied. The welding current source is electrically connected via at least one first resistor to the external element of the welding torch and the external element of the welding torch is connected to the electrical potential of the workpiece via at least one second resistor.

Described herein are examples of welding technique monitoring systems that provide lightweight, self-contained, and highly portable means of monitoring welding technique and/or providing technique feedback. The systems use a portable support platform that can be easily transported to different welding stations/sites, providing a marked advantage over legacy monitoring systems that use heavy welding stands that are difficult to move. After an initial calibration, the systems can consistently and repeatedly monitor welding technique relative to a particular joint with no additional calibration necessary, even if there is sensor and/or platform movement. The systems are additionally able to detect a welding-type operation without the need to communicate with welding equipment. The systems are further configured for use with existing (rather than potentially expensive custom) welding-type tools, thereby keeping the systems low cost and highly portable. The systems are further configured to use off the shelf mobile devices for all the electronic functions, thereby simplifying power/battery management.

An example robotic tool holder includes an actuator that is disposed within a housing and configured to hold a tool. The housing and the actuator are in contact via dowels to limit movement of the actuator toward a distal end of the housing. Ones of the dowels that are in contact are in line contact and the ones of the dowels that are in contact are in a triangular geometry. The pressure plate is in line contact with the actuator within the housing around a circumference of the pressure plate. The springs are in contact with the pressure plate to bias the actuator toward a proximal end of the housing via the pressure plate. The springs are in contact with the mounting plate opposite the pressure plate. The sensor switch detects a shock force on the actuator and outputs a signal in response to the shock force.

A tip attached to a torch barrel of a welding torch includes: a cylindrical tip body attached to the torch barrel; a cylindrical orifice member fitted on an outer circumference of the tip body; an orifice-member support nut detachably attached to a front end outer circumference of the tip body and supporting the orifice member on the outer circumference of the tip body; a cylindrical contact tip detachably attached to a front-end inner circumference of the tip body; and an annular shield member disposed between the tip body and the contact tip. The shield member has an outer diameter set no less than a front-end outer diameter of the orifice-member support nut but no more than an outer diameter of the orifice member. A welding robot including the welding torch and a welding system including the welding robot and a welding power supply are also disclosed.

A welding spatter protection screen formed primarily of magnetic sheeting or being a magnet is provided to further safety by halting or restricting the motion of magnetic and paramagnetic by-products, thereby preventing flame, light, magnetic material, sparks and dust from being scattered during welding or post-weld grinding. This improvement can be applied to various type of welding screens (welding curtain, welding windshield), by using a flexible magnetic sheet material as the primary barrier material.

Automatically recognizing interchangeable torch components, such as consumables, for welding and cutting torches includes adding one or more passive markings to a surface of an interchangeable torch component. Then, the interchangeable component can be recognized by a torch assembly including a torch body and one or more imaging devices or by a system including the torch assembly and a power supply. The torch body has an operative end configured to removably receive the interchangeable torch component. The one or more imaging devices are positioned to optically acquire an image of or image data representative of the one or more passive markings included on the interchangeable torch components so that a processor can determine if the one or more interchangeable components are genuine.

The purpose of the TIG Glide is to stabilize the welder's torch hand/arm on the we ding surface with minimal friction to achieve the desired distance between the welding surface and the welding torch. The TIG Glide has minimal contacting surface area, allowing less heat transfer from part to hand/arm. Less heat transfer allows the welder to wear thin gloves versus thick gloves giving the welder more hand/arm maneuverability on bigger parts. This is fulfilled by the device's low friction embodiments, including/not limited to, caster wheels, ball transfers, sliding materials, etc., which are attached with securing devices to the TIC Glide base. The TIG Glide is then secured to the welder with the attachment apparatuses, wherein the welder attaches to, wears, or straps on his arm/hand/appendage a sliding device which glides along the welded piece or support and thus helps to stabilize hand/arm motion, lessen heat transfer, and improve precision.

Various methods are provided to produce welded structures resistant to hydrogen induced cracking (HIC), improve wear resistance, reduce manufacturing steps including pre/post weld treatments, and improving corrosion resistance. Exemplary methods include using exothermic reactive powder mixtures on as-welded hot surface(s) during weld cooling which generate rapid exothermic reaction melting and hydrogen removal which results in reduction of hydrogen, creation of a wear/corrosion prevention or reduction layer, and a reduction of residual stresses effect in the weld initially formed in initial welding. Alternative embodiments can also employ post cooling re-heating and application of one or more alternative methods using exothermic reactive powders.