In one aspect, a method is described. The method may include ionizing a plasma gas to generate a plasma in a plasma source and accelerating the plasma toward a work surface. The method may further include adding a material to the plasma, thereby melting the material and accelerating the melted material toward the work surface. The method may further include depositing successive layers of the melted material on the work surface to form a three-dimensional object. Each of the successive layers may correspond to one of a number of planar slices of the three-dimensional object.

A method of selective laser brazing is provided. The method includes providing a powder including a plurality of parent core particles and a plurality of braze particles, setting a temperature of an energy source, applying the energy source to the powder, and allowing the heated powder to solidify. The plurality of parent core particles are fused together by the plurality of braze material into a desired component.

An additive manufacturing system includes an energy source and a material delivery device. The energy source is configured to direct an energy beam toward a component to form a melt pool. The material delivery device is configured to feed a wire toward the melt pool to deposit material on the component. In some examples, the material delivery device is configured to discharge a current to the wire to disengage the wire from the melt pool. In some examples, the material delivery device is configured to measure an arc voltage between the wire and the component.

Provided are a jet device and systems and methods using the jet device for manufacturing objects by additive manufacturing, especially titanium and titanium alloy objects, wherein the jet device directs a cooling gas across a liquid molten pool, or to impinge on the liquid molten pool, or to impinge upon a solidified material adjacent to a liquid-solid boundary of the liquid molten pool, or to impinge on an as-solidified material, or any combination thereof, during the additive manufacturing process. The application of the cooling gas can result in an additively manufactured metal product having refined grain structure with a high proportion of the grains being approximately equiaxed, and can yield an additively manufactured product exhibiting improvements in strength, fatigue resistance, and durability.

A mobile hardbanding system that uses PTA welding to perform hardbanding on drill string sections at the well site. The inventive system allows alternate use of PTA and MIG welding. Both a PTA torch and a MIG torch are provided. Changing from one type of welding to the other is simplified by including separate electrical, gas, and cooling conduits for each torch. The torch not in use is parked in the welding compartment near the weld box. The powder hopper for the PTA welding assembly may be mounted on a swivel arm so that it can be moved out of the way when the MIG torch is in use.

The invention relates to a device and a method for producing three-dimensional shaped parts by means of a layer construction method on a construction field in a construction space of a device, wherein materials are supplied to and discharged from the construction space. A supplying and discharging of all materials is carried out in a spatial direction of the device.

Methods, apparatus, systems, and articles of manufacture are disclosed to generate a tailored grain size in an additive manufacturing environment. Disclosed herein is an apparatus comprising controller circuitry to determine a configuration for manufacture of a part, the part having a first portion and a second portion, an additive manufacturing machine to manufacture the part according to the configuration, and a force application device to apply a force to the part during manufacture, the force specified in the configuration to produce a desired grain size, the desired grain size including a first grain size and a second grain size, wherein the first portion is formed with the first grain size and the second portion is formed with the second grain size.

A steam turbine rotor blade achieving both abrasion resistance and reliability, and a method for manufacturing a steam turbine rotor blade capable of obtaining such a steam turbine rotor blade are provided. A steam turbine rotor blade according to the invention is characterized by including a blade base material and an erosion shield formed on a surface of the blade base material, wherein the blade base material is composed of a titanium alloy, and the erosion shield is composed of a weld overlay layer including a parent phase composed of pure titanium in which a metal element is solid-dissolved or a titanium alloy in which a metal element is solid-dissolved, and a hard phase dispersed in the parent phase.

A method of forming a wear resistant and galling resistant coating for abrasive environments and a feed material for the method are disclosed. The feed material is for forming a wear resistant and galling resistant coating on a substrate by a welding process that heats the feed and the substrate. The feed material comprises 35 to 50 wt % titanium nitride particles and a balance of commercially pure titanium or titanium alloy particles and incidental impurities. The method involves delivering the feed material to a surface of a substrate and exposing the feed material and the substrate to sufficient energy to cause at least the commercially pure titanium or titanium alloy particles in the feed to melt and at least some of the titanium nitride particles in the feed to melt, thereby forming a melt pool. On solidification of the melt pool, at least some of the titanium nitride particles are embedded in a matrix formed from melt pool, thereby forming a wear resistant and galling resistant coating on the substrate. A wear resistant and galling resistant coating formed of the feed material is also disclosed.

The invention relates weldments useful as heat transfer tubes in pyrolysis furnaces. The invention relates to tubes that are useful in pyrolysis furnaces. The weldments include a tubular member and at least one mixing element. The tubular member comprises an aluminum-containing alloy. The mixing element comprises an aluminum-containing alloy. The mixing element's aluminum-containing alloy can be the same as or different from the tubular member's aluminum-containing alloy. Other aspects of the invention relate to pyrolysis furnaces which include such weldments, and the use of such pyrolysis furnaces for hydrocarbon conversion processes such as steam cracking.