The present invention relates to machines, systems and processes for feeding longitudinal wires (2) for mesh (6) production. Welding of longitudinal wires (2) with transverse wires (4) at welding unit (57) produces mesh (6). Longitudinal wires (2) are controllably rotated around their longitudinal axes to selected angles, and restrained until their welding with transverse wires (4), thus negating effects of residual curvature from roller straightener (36) and resulting in mesh (6) produced planar with distortion stresses effectively neutralized. A wire collector (79) releases a first longitudinal wire (2) for guided travel laterally to a receptacle (45). A rotator unit (71) simultaneously controllably rotates this wire, while the collector (79) simultaneously receives the length of the next longitudinal wire. Particular rotator units (71) facilitate such operation. In some versions an advancement roller assembly (120) proximate to the welding unit (57) may advance longitudinal wires (2) through the welding unit, freeing a longitudinal wires carrier (31) to return to the longitudinal storage (32) and to receive a next set of longitudinal wires.

Systems and methods for producing mesh from wires or rods with programmed changeable steps for the longitudinal and transverse wires. The longitudinal wires (1) and the transverse wires (12) may be fed from coils or be precut. The longitudinal wires are fed in receptacles (2) on carriers (3) with the carriers being found on prefeeder carrier (4), a feeder carrier (6) with grippers (7) transports them towards the welding heads (10) and the produced mesh (20) is received by a mesh carrier (14). The carriers (3) with the receptacles (2) for the longitudinal wires on the prefeeder carrier (4), the grippers for the longitudinal wires (7) at the feeder carrier (6) and the welding heads (10) are displaced in the direction of the transverse wire without restrictions, generally in an unrestricted fashion, so as to correspond to the longitudinal wires being subjected to welding. The transverse wires are fed towards the welding heads to be welded with the longitudinal wires. The machine produces meshes with openings, grouping the longitudinal wires in groups and feeding the groups of longitudinal wires towards the welding heads, adjusting the position of the related mechanisms to the position of the longitudinal wires.

A grid welding machine operating continuously based on the electrical resistance principle having a stationary longitudinal frame, whereon a horizontal group of parallel longitudinal wires can continuously be moved in the production direction by means of a feeding device, and having a pulling-off device, by means of which the cross wires can be pulled off a coil or rings and fed transversely to the group of longitudinal wires in a transfer device extending transversely, which transfer device can pick up multiple cross wires and convey them one after the other towards the longitudinal wires and bring them into contact with said longitudinal wires in the correct orientation according to the scaling of the cross wires and drop them there, and having electrodes and counter electrodes the weld surfaces of which can be pressed against each other with the points of intersection formed between the longitudinal wires and the cross wires therebetween.

Systems and methods for producing mesh from wires or rods with programmed changeable steps for the longitudinal and transverse wires. The longitudinal wires (1) and the transverse wires (12) may be fed from coils or be precut. The longitudinal wires are fed in receptacles (2) on carriers (3) with the carriers being found on prefeeder carrier (4), a feeder carrier (6) with grippers (7) transports them towards the welding heads (10) and the produced mesh (20) is received by a mesh carrier (14). The carriers (3) with the receptacles (2) for the longitudinal wires on the prefeeder carrier (4), the grippers for the longitudinal wires (7) at the feeder carrier (6) and the welding heads (10) are displaced in the direction of the transverse wire without restrictions, generally in an unrestricted fashion, so as to correspond to the longitudinal wires being subjected to welding. The transverse wires are fed towards the welding heads to be welded with the longitudinal wires. The machine produces meshes with openings, grouping the longitudinal wires in groups and feeding the groups of longitudinal wires towards the welding heads, adjusting the position of the related mechanisms to the position of the longitudinal wires.

The present invention relates to machines, systems and processes for feeding longitudinal wires (2) for mesh (6) production. Welding of longitudinal wires (2) with transverse wires (4) at welding unit (57) produces mesh (6). Longitudinal wires (2) are controllably rotated around their longitudinal axes to selected angles, and restrained until their welding with transverse wires (4), thus negating effects of residual curvature from roller straightener (36) and resulting in mesh (6) produced planar with distortion stresses effectively neutralized. A wire collector (79) releases a first longitudinal wire (2) for guided travel laterally to a receptacle (45). A rotator unit (71) simultaneously controllably rotates this wire, while the collector (79) simultaneously receives the length of the next longitudinal wire. Particular rotator units (71) facilitate such operation. In some versions an advancement roller assembly (120) proximate to the welding unit (57) may advance longitudinal wires (2) through the welding unit, freeing a longitudinal wires carrier (31) to return to the longitudinal storage (32) and to receive a next set of longitudinal wires.

A flexible screen frame processor including a loading position that presents loading screen frame supports at which a partially formed flexible screen frame is supportable by an upper perimeter of the partially formed flexible screen frame and an end stripping position including at least one polymer coating stripper. A following welding position includes a welder and screen frame supports that support ends of the screen frame coaxially aligned. A post welding cleaning position includes weld spatter and flash cleaners. An unloading position includes unloading screen frame supports at which a welded and post-weld cleaned flexible screen frame is supportable by an upper perimeter of the welded flexible screen frame.

An exemplary embodiment of wire wrap welding system generally includes a headstock; a bed; a bed mounted tailstock linearly moveable in relation to the headstock; a linear induction drive system adapted to move the tailstock; a linear encoder system having a series of position encoders disposed on the bed; a servomotor adapted to rotate a headstock mounted spindle; a welding system positioned on the headstock, a servomotor positioned on the tailstock and adapted to rotate a tailstock mounted spindle; and a control system.

An exemplary embodiment of a method for controlling slot openings between wire segments in a wire wrap welding process generally includes controlling movement of a bed mounted tailstock in relation to the rate of rotation of a headstock mounted spindle, utilizing a linear induction drive system, a linear encoder system, and a control system.

A welding device for wire meshes which extend in a plane with a predefined width and have meshes, wherein said welding device comprises multiple electrodes which are connected to transformers via current paths.

According to one or more embodiments of the present invention, a method for fusing metal nanowire junctions in a conductive film includes applying a constant current through the conductive film including a plurality of metal nanowires and a plurality of metal nanowire junctions, or conducting an ultrasonic welding of the metal nanowire junctions.

An exemplary embodiment of wire wrap welding system generally includes a headstock; a bed; a bed mounted tailstock linearly moveable in relation to the headstock; a linear induction drive system adapted to move the tailstock; a linear encoder system having a series of position encoders disposed on the bed; a servomotor adapted to rotate a headstock mounted spindle; a welding system positioned on the headstock, a servomotor positioned on the tailstock and adapted to rotate a tailstock mounted spindle; and a control system. An exemplary embodiment of a method for controlling slot openings between wire segments in a wire wrap welding process generally includes controlling movement of a bed mounted tailstock in relation to the rate of rotation of a headstock mounted spindle, utilizing a linear induction drive system, a linear encoder system, and a control system.