An aspect of the present disclosure is to provide a method for manufacturing a welded structure capable of effectively suppressing welding LME cracks generated during spot welding of a zinc plated steel sheet having ultra-high strength, and a welded structure manufactured using the same.

Disclosed herein are compositions, methods, and systems for resistance spot welding or brazing an aluminum member to a steel member using a chromium layer disposed between the aluminum member and the steel member.

Disclosed herein are compositions, methods, and systems for resistance spot welding or brazing an aluminum member to a steel member using a chromium layer disposed between the aluminum member and the steel member.

Method for joining of at least two unweldable materials, non-weldable directly to each other with thermal joining processes in a lap joint configuration, where a two step sequence is used consisting of a first step to apply a thermomechanical or mechanical surface protection layer on the surface of an unweldable material and a second step, where a thermal joining process is used to joint the sprayed layer with an applied layer sheet.

Method for joining of at least two unweldable materials, non-weldable directly to each other with thermal joining processes in a lap joint configuration, where a two step sequence is used consisting of a first step to apply a thermomechanical or mechanical surface protection layer on the surface of an unweldable material and a second step, where a thermal joining process is used to joint the sprayed layer with an applied layer sheet.

A method of resistance spot welding a workpiece stack-up that includes a steel workpiece and an aluminum workpiece includes adhering an aluminum patch to faying surface of a steel workpiece, positioning an aluminum workpiece over the aluminum patch and the steel workpiece to assemble a workpiece stack-up, passing an electric current through the workpiece stack-up to create a molten aluminum weld pool, and terminating passage of the electric current to solidify the molten aluminum weld pool into a weld joint that bonds the steel and aluminum workpieces together through the aluminum patch. A workpiece stack-up having a weld joint that bonds an aluminum workpiece and a steel workpiece together through an aluminum patch is also disclosed. The weld joint establishes a bonding interface with the faying surface of the steel workpiece, and the aluminum patch is adhered to the faying surface of the steel workpiece around the weld joint.

A method of resistance spot welding a workpiece stack-up that includes a steel workpiece and an aluminum workpiece includes adhering an aluminum patch to faying surface of a steel workpiece, positioning an aluminum workpiece over the aluminum patch and the steel workpiece to assemble a workpiece stack-up, passing an electric current through the workpiece stack-up to create a molten aluminum weld pool, and terminating passage of the electric current to solidify the molten aluminum weld pool into a weld joint that bonds the steel and aluminum workpieces together through the aluminum patch. A workpiece stack-up having a weld joint that bonds an aluminum workpiece and a steel workpiece together through an aluminum patch is also disclosed. The weld joint establishes a bonding interface with the faying surface of the steel workpiece, and the aluminum patch is adhered to the faying surface of the steel workpiece around the weld joint.

A multi-material component joined by a high entropy alloy is provided, as well as methods of making a multi-material component by joining dissimilar materials with high entropy alloys.

A multi-material component joined by a high entropy alloy is provided, as well as methods of making a multi-material component by joining dissimilar materials with high entropy alloys.

A joined body includes: a thin plate including through holes; first members each including: a base portion and a protruding portion inserted into one of the through holes; and a second member placed oppositely to the base portion via the thin plate and made of a material that is of a same kind as a material of the first members. The thin plate is made of a material having a specific gravity smaller than the materials of the first and the second members. The second member and an end portion of the protruding portion are connected together by melt-solidification. A post-joining hardness difference in a range of 30% along a direction orthogonal to a joint interface between the second member and the protruding portion, the range being centered on the joint interface, is equal to or less than 90% of a pre-joining hardness difference.