B23K11/241

Device having monitored device cooling

Device (1) for the provision of electric power, wherein the device (1) comprises: at least one integrated temperature sensor (3-1, 3-2) which detects an operating temperature progression of at least one component (2-1, 2-2) of the device (1) and a monitoring unit (5) which, on the basis of the at least one detected operating temperature progression and the adjusted power, monitors the operating state of a device cooling arrangement of the device (1).

Power supply device, joining system, and electric processing method

There is provided a power supply device that supplies an output current to an electric processing device which performs electric processing on workpieces. The device includes: a first power supply; a magnetic energy recovery switch that receives a current supplied from the first power supply, and converts the received current into the output current; and a control unit that controls the magnetic energy recovery switch such that an electric current frequency of the output current includes a first electric current frequency and a second electric current frequency which are different from each other within a one-time electric processing time using the electric processing device.

Method for data transmission in the case of a resistance welding current source and resistance welding current source for carrying out the method

A data transmission method for a resistance welding current source during a welding operation generates welding pulses in an inverter with inverter switching elements cyclically with a switching frequency and pulse duration. The pulses are applied to a transformer primary side and rectified on the transformer secondary side by a rectifier with rectifier switching elements to form a resultant welding current. In a data transmission mode the impedance at the primary side is increased in the breaks in the welding operation, control pulses for initializing the data transmission mode are applied by a control device to the primary side and are detected on the secondary side. The rectifier switching elements of the secondary-side rectifier are actuated in a way corresponding to the data to be transmitted. The current on the primary side of the transformer is modulated with these data, and the data are thereby transmitted via the transformer.

Converter circuit

The disclosure relates to a power component for providing an electric current, having plates aligned parallel to one another which are connected to the current inputs and the current outputs of power semiconductors embedded in a component carrier. High currents, for example for resistance welding, can thereby be controlled without excessive heat losses resulting in an increase in temperature of the entire arrangement and thereby in a reduction of the service life.

METHOD FOR DATA TRANSMISSION IN THE CASE OF A RESISTANCE WELDING CURRENT SOURCE AND RESISTANCE WELDING CURRENT SOURCE FOR CARRYING OUT THE METHOD

A data transmission method for a resistance welding current source during a welding operation generates welding pulses in an inverter with inverter switching elements cyclically with a switching frequency and pulse duration. The pulses are applied to a transformer primary side and rectified on the transformer secondary side by a rectifier with rectifier switching elements to form a resultant welding current. In a data transmission mode the impedance at the primary side is increased in the breaks in the welding operation, control pulses for initializing the data transmission mode are applied by a control device to the primary side and are detected on the secondary side. The rectifier switching elements of the secondary-side rectifier are actuated in a way corresponding to the data to be transmitted. The current on the primary side of the transformer is modulated with these data, and the data are thereby transmitted via the transformer.

Power supply unit for a resistance welding apparatus

A power supply unit for a resistance welding apparatus, said power supply unit comprising a converter circuit adapted to convert an alternating power supply current, AC, applied via a residual current protection circuit to an input of said converter circuit into a pulsed electrical current supplied from an output of said converter circuit to a primary coil of a transformer of said resistance welding apparatus, and at least one switching element provided between the output of said converter circuit and protective earth.

METHOD OF RESISTANCE SPOT WELDING OF GALVANIZED HIGH-STRENGTH STEEL WITH GOOD JOINT PERFORMANCE
20190321907 · 2019-10-24 ·

A resistance spot welding method of galvanized high-strength steel with good joint performance, wherein: three welding pulses are used within one spot welding schedule; a first welding pulse and a second welding pulse are used for generating a nugget and suppressing the generation of liquid metal embrittlement (LME) cracks, wherein the first welding pulse generates a nugget having a diameter of 3.75T-4.25T in which T represents a plate thickness; the second welding pulse causes the nugget to grow slowly; and a third welding pulse which is a tempering pulse is used for improving plasticity of a welding spot. A time t1 of the first welding pulse is set and a welding current I1 of the first welding pulse is obtained through tests, and the welding current I1 of the first welding pulse is a welding current upon generating the nugget having the diameter of 3.75T-4.25T; and a welding current I2 and a time t2 of the second welding pulse, and a welding current I3 and a time t3 of the third welding pulse are calculated by the welding current I1 and the time t1 of the first welding pulse. By the resistance spot welding method of galvanized high-strength steel, the liquid metal embrittlement cracks during the spot welding of the high-strength steel galvanized plates can be effectively suppressed, meanwhile, the plasticity of the welding point is improved, and the probability of button pullout failure of the welding point during broken testing is increased. Therefore, the joint by spot welding of the high-strength steel galvanized plates with more reliable quality and more excellent performance is obtained, and a useful guidance can be provided for the welding production of the high-strength steel galvanized plates.

Welding apparatus and welding method
10449620 · 2019-10-22 · ·

A welding apparatus for resistance-welding a tubular member and a bar member includes: a positioning jig configured to make contact with the bar member from one side of the bar member in a direction perpendicular to an extending direction of the bar member; a first power supply jig configured to press the bar member from the other side of the bar member in the direction; a second power supply jig provided on an anti-bar member side of the tubular member and configured to apply pressure to contact surfaces of the bar member and the tubular member; and means for supplying, with the bar member pressed between the positioning jig and the first power supply jig and the second power supply jig applying pressure to the contact surfaces, electric current to the first power supply jig, the bar member, the contact surfaces, the tubular member and the second power supply jig.

Resistance spot welding method

By superposing a plurality of steel sheets including a high tensile steel sheet and performing pulsation conduction by an inverter DC type spot welding power supply and controlling the conduction time of the current pulses, intervals of the current pulses, that is, conduction idle time, and weld current applied at the current pulses in a variable manner, the optimum weld conditions are obtained. For resistance spot welding of the hot stamped steel sheet, resistance spot welding with a minimum weld current of a second pulsation step higher than the maximum weld current at a first pulsation step is used to suppress the occurrence of outer spatter and inner spatter and secure a broad suitable current range even if using an inverter DC power supply.

Seam-welding method and device therefor

This seam-welding device carries out seam welding while repeating one cycle comprising a melting period, an interruption period, and a heating period implemented either before or after the interruption period. A welding current is applied between a pair of roller electrodes so as to form a welded part between workpieces during the melting period, the application of the current between the roller electrode pair is interrupted so as to solidify the welded part during the interruption period, and a heating current smaller than the welding current is applied between the roller electrode pair so as to heat the laminated body within a solidification temperature range of the welded part during the heating period. Consequently, even when the welding speed is increased, formation of cracks and spatter is effectively suppressed such that a high-quality joined product is obtained.