B23K11/26

Device and methods of multiple spot welding for automotive applications using vaporizing foil actuator welding

A multiple spot vaporizing foil actuator weld (VFAW) system includes a target sheet layer secured relative to a stabilizing component, such that standoff components may be arranged sandwichably between the target and a flier sheet layer. An electrically insulating layer separates the flier from a vaporizing component sheet layer, which may comprise at least two vaporizing subsections configured to have less conductive material than at least three dividing subsections that separate the vaporizing subsections. The geometry and/or other features of the vaporizing subsections may be varied to optimize the vaporization. A second electrically insulated stabilizing component may sandwichably secure the above components between the first stabilizing component in order to control the forces generated in the VFAW process. The method involves loading the vaporizable component sheet layer with electrons via applied voltage such that the vaporizing subsections sublimate. The rapidly expanding gas particles accelerate the flier, completing the weld.

Device and methods of multiple spot welding for automotive applications using vaporizing foil actuator welding

A multiple spot vaporizing foil actuator weld (VFAW) system includes a target sheet layer secured relative to a stabilizing component, such that standoff components may be arranged sandwichably between the target and a flier sheet layer. An electrically insulating layer separates the flier from a vaporizing component sheet layer, which may comprise at least two vaporizing subsections configured to have less conductive material than at least three dividing subsections that separate the vaporizing subsections. The geometry and/or other features of the vaporizing subsections may be varied to optimize the vaporization. A second electrically insulated stabilizing component may sandwichably secure the above components between the first stabilizing component in order to control the forces generated in the VFAW process. The method involves loading the vaporizable component sheet layer with electrons via applied voltage such that the vaporizing subsections sublimate. The rapidly expanding gas particles accelerate the flier, completing the weld.

Weld joint with constant overlap area
10290616 · 2019-05-14 · ·

A packaged semiconductor device has a plurality of leads. A respective lead is to be welded to an electrical coupling that has a substantially rectangular end section. The end section has a width that is greater than a width of the respective lead. The respective lead is aligned within the width of the end section, such that the respective lead extends in a direction substantially perpendicular to the width of the end section. With the respective lead and the end section aligned, the respective lead is welded to the end section.

WELDING EQUIPMENT FOR METALLIC MATERIALS AND METHOD FOR WELDING METALLIC MATERIALS

A method for spot-welding metallic materials includes: sandwiching the metallic materials with a pair of electrodes; a pre-heating step for pre-heating a region different from a given region which should be welded by applying electric power having a high frequency to the pair of electrodes; and a welding step for spot-welding a given region of the metallic materials by applying electric power for welding to the pair of electrodes. The heating time in the pre-heating step and that in the welding step are independently controlled.

WELDING EQUIPMENT FOR METALLIC MATERIALS AND METHOD FOR WELDING METALLIC MATERIALS

A method for spot-welding metallic materials includes: sandwiching the metallic materials with a pair of electrodes; a pre-heating step for pre-heating a region different from a given region which should be welded by applying electric power having a high frequency to the pair of electrodes; and a welding step for spot-welding a given region of the metallic materials by applying electric power for welding to the pair of electrodes. The heating time in the pre-heating step and that in the welding step are independently controlled.

JOINING-MEMBER WELDING UNIT
20190099828 · 2019-04-04 · ·

A joining-member welding unit includes a first member made of metal, a second member overlapped with one surface of the first member, a joining member made of the same kind of metal as the first member, and a welder. The second member has a through-hole defined by an inner wall surface thereof. The inner wall surface and the one surface define a recessed portion. The joining member includes a large-diameter plate portion having an outer diameter larger than a diameter of the through-hole and a thickness smaller than the diameter of the through-hole, and a protruding portion protruding from the large-diameter plate portion and to be inserted into the through-hole. The welder includes a holding portion that holds the joining member. The welder applies an electric current to the joining member to melt the protruding portion such that the first member and the second member are joined together.

WELD JOINT WITH CONSTANT OVERLAP AREA
20190051638 · 2019-02-14 ·

A packaged semiconductor device has a plurality of leads. A respective lead is to be welded to an electrical coupling that has a substantially rectangular end section. The end section has a width that is greater than a width of the respective lead. The respective lead is aligned within the width of the end section, such that the respective lead extends in a direction substantially perpendicular to the width of the end section. With the respective lead and the end section aligned, the respective lead is welded to the end section.

Resonant converter having a transformer with central point tap

In order to set the output voltage of a resonant converter to a desired value by means of a simple additional circuit while the resonant converter is in open circuit operation, it is intended that at least one capacitor each (C1, C2) is connected in parallel to the electrical switching elements (S1, S2) of the secondary side of the resonant converter (1).

Resonant converter having a transformer with central point tap

In order to set the output voltage of a resonant converter to a desired value by means of a simple additional circuit while the resonant converter is in open circuit operation, it is intended that at least one capacitor each (C1, C2) is connected in parallel to the electrical switching elements (S1, S2) of the secondary side of the resonant converter (1).

Welding equipment for metallic materials and method for welding metallic materials

A welding equipment for metallic materials capable of performing heat treatment such as tempering based on partial heating in spot welding is provided. The welding equipment sandwiches metallic materials with a pair of electrodes, and heats different regions of the metallic materials by energization, with the pair of electrodes maintained at the same position with respect to the metallic materials. The welding equipment includes a first heating means connected to the pair of electrodes for heating and welding the internal region of the circle defined by projecting the cross-sectional area of the axis of the electrodes on the metallic materials by applying power having a low first frequency, a second heating means for heating a ring-shaped region along the circle by applying power having a second frequency that is higher than the first frequency, and an energization control unit for independently controlling the first and the second heating means.