A swing arm assembly is provided for a spot welding machine. The swing arm assembly can accommodate a tip dresser or a tip exchanger and can include a shifter that can translate the tip dresser from a first position to a second position along a lateral axis.

Described herein is an operating unit that can be connected to a wrist of a robot arm, including: a tool, and a supporting structure carrying the tool, wherein the supporting structure includes a connection member via which the operating unit can be operatively connected in a releasable way to said the of the robot arm, wherein the connection member has an opening on an end wall thereof, which is configured to receive a head of a connection device associated to the wrist of the robot arm, and wherein the connection member includes an internal seat accessible through the opening and configured to receive blocking elements carried by the head so as to enable fixing of the operating unit to the wrist of the robot arm.

An apparatus for supplying a welding tip of a welder and an apparatus for replacing the same include a fixed bracket secured to a support. The apparatus includes an actuator coupled to the fixed bracket and a first moving member moved by the actuator. A second moving member is coupled to the first moving member and hingedly coupled to the fixed bracket. A third moving member is hingedly coupled to the second moving member. A first welding tip removal member is coupled to the third moving member to separate a welding tip coupled to a shank. A fourth moving member is disposed opposite to the first moving member. A fifth moving member is coupled to the fourth moving member and hingedly coupled to the fixed bracket. A sixth moving member is coupled to the fifth moving member. A second welding tip removal member is coupled to the sixth moving member.

A welding station includes a welding gun that includes first and second caps. The welding gun is movable between a working position and a maintenance position. The working position corresponds to a welding operation on at least one workpiece. A maintenance tool assembly is configured to cooperate with the first and second caps in the maintenance position. The maintenance tool assembly includes a cap extractor, a cap dispenser and a cap dresser. The cap extractor is configured to remove the first and second caps from the welding gun. The cap dispenser is configured to provide a new cap to the welding gun for installation. The cap dresser is configured to shape the cap face. The maintenance tool assembly includes a lift actuator. A translate actuator is respectively configured to move the maintenance tool assembly in the lift and translate directions with respect to the welding gun.

A replacing and holding device includes an electrode tip puller including two stacked pick plates inserted between an end face of an electrode tip fitted into a shank fixed to a gun arm of a welding gun and an end face of a larger diameter portion of the shank, a guide rod that guides motions of the pick plates in a stacked direction thereof, a pick plate interspace increasing mechanism that increases a space between the pick plates according to positions of the pick plates along the guide rod, an electrode tip holder in one of the pick plates to hold the electrode tip pulled out from the shank, and an electrode tip contact portion in front of the shank in an insert direction of the shank, wherein the electrode tip comes into contact by a motion of the welding gun to insert the shank into the electrode tip.

An electrode tip impact tool for mounting an electrode tip to a welding robot includes a handle and a head at an end of the handle. The head includes a first edge comprising a tip-receiving bore sized to receive an electrode tip and an opposite second edge comprising a raised ridge for striking the head with a hammer.

An electrode cap magazine loading device and method of use are provided. The electrode cap loading device can have a body including at least one port to access an electrode cap guide tube configure to install an electrode cap into a magazine. A plunger can be partially disposed within the body and can include an actuation mechanism, such as a spring. A user can insert an electrode cap into the device through the at least one port causing the cap to reside in the electrode cap guide tube. The user can depress the plunger thereby forcing the electrode cap into the magazine.