A method, apparatus, and system for stopping a flow of a liquid coolant into, and drawing away a residual portion of the liquid, a portion of a cooling system, e.g., for resistance welding electrodes. The disclosed system does not require more than a single actuator, and in one case uses only a single actuator, coupled to both i) one or more liquid shutoff valves and ii) one or more liquid drawback apparatus. The liquid drawback apparatus draws on the liquid at approximately a same time that the one or more liquid shutoff valves shut off the flow of the liquid from the coolant supply. The liquid drawback apparatus includes a non-return check valve, disposed in the fluid passageway and biased against a normal flow of the liquid from the coolant supply.

A moving mechanism brings the rotational axis of each driven rotator into alignment with the rotational axis of a drive rotator, which has an engaging face extending along its rotational axis. Each driven rotator has an engageable face extending along the rotational axis of the drive rotator. Rotating the drive rotator while moving the driven rotator, of which the rotational axis is aligned with the rotational axis, toward the drive rotator will bring the engaging face into engagement with the engageable face.

A rotation arm has, at its one end, a pair of first slits configured to guide associated protrusions of the other one of removing members such that the removing members are separated from each other in the center axis direction by pressing both of nails downward with a large-diameter portion of a welding gun to rotate the rotation arm. A body frame has a second guide configured to guide the rotation arm such that when the rotation arm rotates, a central portion of each removing member between the associated protrusions moves along the center axis.

An apparatus for interchanging welding tips of a spot welding gun. The apparatus replaces a welding tip installed in a robot arm and includes welding tip removal componentry combined with the robot arm, welding tip mounting structure combined with one side of the welding tip removal componentry, and a welding tip supply spaced apart from the welding gun at a specific distance and configured to supply a welding tip to the welding tip mounting componentry.

A fill level detection device for electrode cap magazines of welding electrodes includes at least one electrode cap channel disposed in the electrode cap magazine. At least one cap conveyor is disposed in a linearly movable manner, is preferably spring-loaded, is disposed in the electrode cap channel and moves the electrode caps contained in the electrode cap channel toward a removal opening for access by a welding gun. The electrode cap channel has a mechanically connected element which serves as a measuring surface and has an attached and/or fixed side on which a sensor for measuring a distance is disposed. The sensor projects a measuring beam onto the measuring surface to measure the distance between the sensor and the measuring surface, which enables the exact number of electrode caps contained in the electrode cap magazine to be determined by evaluating the distance measured by the sensor.

On an inner peripheral surface defining a through hole of a first rotator, provided is a positioning member for bringing the center axis of a contact tip, housed in the through hole, into alignment with a rotational axis, or making the former axis proximate to the latter axis, by coming into contact with an outer peripheral surface of the contact tip.

A method for operating a welding device for resistance welding includes carrying out a verification measurement by moving electrodes of the welding device toward one another and measuring a force in combination with measuring a distance between the electrodes. Electrode wear is ascertained by using the measured distance. The electrodes or component parts of the electrodes are changed or cleaned depending on the ascertained electrode wear.

The invention relates to a spot welding cap changer (1) with a cap puller (2) and two cap magazines (3, 3A), the cap puller (2) having a gripper (20) with spring-loaded, pivotable jaws (21, 22), which in response to a turning and axial pulling-off movement detaches a spot welding cap (K) of a pincer spot welding head introduced into it from a shaft of the pincer welding head in such a way that it is clamped to prevent it twisting, and the cap magazines (3, 3A) holding spot welding caps respectively in a round cap carrier (31) such that they are circularly arranged in a directed and oriented manner and are respectively transported individually one after the other into an access position against a stop (32) by an advancing force (P).

The invention relates to a spot welding cap changer (1) with a cap puller (2) and two cap magazines (3, 3A), the cap puller (2) having a gripper (20) with spring-loaded, pivotable jaws (21, 22), which in response to a turning and axial pulling-off movement detaches a spot welding cap (K) of a pincer spot welding head introduced into it from a shaft of the pincer welding head in such a way that it is clamped to prevent it twisting, and the cap magazines (3, 3A) holding spot welding caps respectively in a round cap carrier (31) such that they are circularly arranged in a directed and oriented manner and are respectively transported individually one after the other into an access position against a stop (32) by an advancing force (P).

A removal device of a welding electrode tip includes a first insertion piece and a second insertion piece that are inserted into a space formed between an end surface of a large diameter portion of a shank and an end surface of the welding electrode tip, each of the first insertion piece and the second insertion piece having a wedge shape having a thickness that increases from a front end to a back portion in an insertion direction, wherein the first insertion piece and the second insertion piece have a thickness by overlap of the first insertion piece and the second insertion piece, and the thickness changes from a thickness smaller than a length of the space to a thickness larger than the length of the space according to an overlap amount in the space.