A spot-welding system including a spot-welding gun including a movable part including a movable electrode, and a drive part that drives the movable part, a controller that controls the drive part, an applied pressure sensor that measures an applied pressure from the movable electrode of the spot-welding gun, and an own-weight calculator that calculates an own weight of the movable part based on the applied pressure detected by the applied pressure sensor in two different postures of the spot-welding gun that places the movable electrode in different movement directions. . The controller superimposes a dither signal onto a control signal so as to control the drive part in measuring the applied pressure for use in calculating the own weight of the movable part by the own-weight calculator, and after the own weight is calculated, the controller corrects the control signal based on the calculated own weight.

Resistance spot rivet welding systems, subsystems, and methods of use thereof are provided.

A system managing a polishing state of tips of a welding gun of each welding robot installed in a production line of a vehicle includes: a robot controller storing tip polishing data including the number of polishing of the tips and a polishing amount of the tips generated after each tip dressing of the welding gun; and a server collecting the tip polishing data from the robot controller to store the collected data according to robot identification information of the robot and learning the store data through artificial neural network to generate reference data determining the polishing state of the tips corresponding to the robot identification information. The robot controller sets artificial neural network of the robot based on the reference data and determines whether a polishing state of the tips according to the number of polishing and the polishing amount of the tips is normal.

The seam welding apparatus includes a pair of rotating electrodes, an electrode supporting frame, a distance measuring means, and a controller. The electrode supporting frame supports the pair of rotating electrodes. The distance measuring means is provided on the electrode supporting frame and measures a distance to an edge of the steel plate. The controller controls the robot to adjust a running direction of the rotating electrodes so that a deviation comes into zero when a distance actually measured by the distance measuring means deviates from a predetermined distance. Thereby, it is accomplished that the seam welding apparatus is downsized as well as uninfluenced by the surface state and/or shape of workpiece (steel plate).

A fixture for automatically replacing a defective/burnback contact tip coupled to a torch arm of a robotic welder wherein the robotic welder is configured to feed a welding wire to the contact tip. The robotic welder includes a nozzle coupled to the torch arm which is disposed at the contact tip. The fixture includes a first station configured to remove the nozzle from the torch arm and to hold the nozzle for reattachment to the torch arm. A second station is configured to remove the contact tip from the torch arm. A third station includes a plurality of holding units each being configured to hold an unused contact tip, wherein the third station is configured to move one of the plurality of holding units to a predetermined location to locate the unused contact tip for attachment to the torch arm.

The invention relates to an apparatus and a method for the low-resistance welding of metal sheets with a high cycle rate.

There is provided a resistance spot welding apparatus including a first rod-shaped electrode body, second rod-shaped electrode body, first ring-shaped member, second ring-shaped member, first elastic body, and second elastic body. The first rod-shaped electrode body and second rod-shaped electrode body are arranged facing each other, the first rod-shaped electrode body is inserted into a through hole of the first ring-shaped member, the first elastic body is connected to an opposite side of first ring-shaped member to second rod-shaped electrode body side, the first rod-shaped electrode body and first ring-shaped member are not electrically connected to each other, the second rod-shaped electrode body is inserted into a through hole of the second ring-shaped member, the second elastic body is connected to an opposite side of second ring-shaped member to first rod-shaped electrode body side, and the second rod-shaped electrode body and second ring-shaped member are not electrically connected each other.

There is provided a resistance spot welding apparatus including a first rod-shaped electrode body, second rod-shaped electrode body, first ring-shaped member, second ring-shaped member, first elastic body, and second elastic body. The first rod-shaped electrode body and second rod-shaped electrode body are arranged facing each other, the first rod-shaped electrode body is inserted into a through hole of the first ring-shaped member, the first elastic body is connected to an opposite side of first ring-shaped member to second rod-shaped electrode body side, the first rod-shaped electrode body and first ring-shaped member are not electrically connected to each other, the second rod-shaped electrode body is inserted into a through hole of the second ring-shaped member, the second elastic body is connected to an opposite side of second ring-shaped member to first rod-shaped electrode body side, and the second rod-shaped electrode body and second ring-shaped member are not electrically connected each other.

An apparatus includes a housing, a pin, a mechanism and a sensor. The housing is configured to receive a weld head. The pin is configured to move linearly relative to said housing. The mechanism is configured to convert a position of said pin into a displacement. The sensor is configured to generate a value representative of said position of said pin based on said displacement.

An apparatus includes a housing, a pin, a mechanism and a sensor. The housing is configured to receive a weld head. The pin is configured to move linearly relative to said housing. The mechanism is configured to convert a position of said pin into a displacement. The sensor is configured to generate a value representative of said position of said pin based on said displacement.