The disclosure relates to a measuring device (1) for automated welding devices, in particular for robot welding tongs with a housing (18); with a holding piece (19); that is affixed inside the housing (18) and insulated against the housing (18) by means of a first insulating ring (2); that has a reception space (22) with a base wall (23) and an affixing appliance (24); and with a load cell (17) that is affixed inside the housing (18) opposite the base wall (23) and that is insulated against the housing (18) by means of a circumferential second insulating ring (5) and an insulating washer appliance (7, 21) located at the front-face side and adjacent to the base wall (23).

An electrode cap and adapter assembly includes a cap having a useful life line inscribed thereon. The cap may be either a circumferentially configured internally finned cap or a self-dressing internally finned cap. The male/female adapter is used to mount a female cap to a male shank.

An electrode cap and adapter assembly includes a cap having a useful life line inscribed thereon. The cap may be either a circumferentially configured internally finned cap or a self-dressing internally finned cap. The male/female adapter is used to mount a female cap to a male shank.

A tip dresser cutter including a circumferential portion having a circular shape rotatable about an axis of rotation, a center portion located radially inward from the circumferential portion proximate the axis of rotation, and a cutting flute extending radially between the center portion and the circumferential portion. The cutting flute including a leading edge, a trailing edge, a radially inward canted surface extending between the leading edge and the trailing edge. The radially inward canted surface includes a first section extending between the center portion and a first location on the cutting flute and a second section extending between the first location on the cutting flute and a second location on the cutting flute. The second section of the radially inward canted surface including a curved portion that is parallel to a plane of rotation of the cutting flute.

An electrode orientation checking apparatus includes a machine stand attached to a seam welding apparatus from which one roller electrode of a set has been removed, a positioning guide and a set of distance sensors that are provided on the machine stand, and a calculating section. A positioning surface of the positioning guide is fixed at a position corresponding to a portion of an outer circumferential surface of the one roller electrode before being removed, the portion lying on a line segment connecting rotational centers of the roller electrodes. The distance sensors are respectively fixed forward and backward of the positioning surface in a progression direction of the roller electrodes. The calculating section calculates data for acquiring a direction of the line segment relative to the stacked body.

An electronically-controlled electric resistance welding head and method having a support structure and the electrodes located on the same side. The welding head including a ground electrode having an elastic device and a detecting device for detecting a force load on the elastic device on contact with a component to be welded. A welding electrode is movable relative to the ground electrode and the support structure to contact the component to be welded. An electronic control unit is operable to selectively increase the force applied by each electrode when in contact with the component to be welded until respective threshold values are achieved. Current is generated by a transformer for passage to the electrodes.

A series of many electrical resistance spot welds is to be formed in members of an assembled, but un-joined, body that presents workpiece stack-ups of various combinations of metal workpieces including all aluminum workpieces, all steel workpieces, and a combination of aluminum and steel workpieces. A pair of spot welding electrodes, each with a specified weld face that includes oxide-disrupting features, is used to form the required numbers of aluminum-to-aluminum spot welds, aluminum-to-steel spot welds, and steel-to-steel spot welds. A predetermined sequence of forming the various spot welds may be specified for extending the number of spot welds that can be made before the weld faces must be restored. And, during at least one of the aluminum-to-steel spot welds, a cover is inserted between the weld face of one of the welding electrodes and a side of a workpiece stack-up that includes the adjacent aluminum and steel workpieces.

A collet assembly including an actuator and a collet connected to the actuator. The collet assembly is adapted to be installed on a welding electrode holder having an electrode. The collet is moveable by the actuator from an advanced position, in which the collet is adapted to grip a fastener such as a welding rivet, and a retracted position, in which at least a portion of the collet is retracted into the actuator to enable the electrode to engage the fastener for welding to a work piece, and the collet is adapted to release the fastener.

A method of resistance spot welding workpiece stack-ups of different combinations of metal workpieces with a single weld gun using the same set of welding electrodes is disclosed. In this method, a set of opposed welding electrodes that include an original shape and oxide-disrupting structural features are used to resistance spot weld at least two of the following types of workpiece stack-ups in a particular sequence: (1) a workpiece stack-up of two or more aluminum workpieces; (2) a workpiece stack-up that includes an aluminum workpiece and an adjacent steel workpiece; and (3) a workpiece stack-up of two or more steel workpieces. The spot welding sequence calls for completing all of the aluminum-to-aluminum spot welds and/or all of the steel-to-steel spot welds last.

A direct resistance heating simulation method is provided. In this method, a welding region and its peripheral region of steel sheets to be welded by a pair of electrodes are divided into a plurality of elements. A coupled analysis is performed such that a temperature, a metal structure, stress and strain at each element are determine in a mutually associated manner based on Joule loss obtained through a current analysis and a magnetic field analysis for each element. The coupled analysis is repeated to predict an effect of one or more parameters, including at least one of a frequency, a magnitude and an application time of electric current to be applied to the electrodes, a cooling time, a pressure applied from the electrodes to the steel sheets and a shape of the electrodes, on welding quality after a post-heating by direct resistance heating and to improve weld strength.