B23K15/0086

Powder feeding device and additive manufacturing device
11717909 · 2023-08-08 · ·

A powder feeding device includes: a hopper including a discharge port for discharging powder; and a conveyance device configured to move a conveyance surface disposed below the discharge port in a first direction and invert the conveyance surface in a front end portion. The hopper includes a front wall portion positioned on a downstream side of the discharge port in the first direction. A predetermined gap is formed between a lower end of the front wall portion and the conveyance surface. In the powder feeding device, powder deposited on the conveyance surface is conveyed in the first direction by the conveyance device with a thickness corresponding to the gap and dropped from the front end portion.

Additive manufactured conglomerated powder removal from internal passages
11312064 · 2022-04-26 · ·

A component includes an additively manufactured component with an internal passage and an additively manufactured elongated member within the internal passage. A method of additively manufacturing a component including additively manufacturing a component with an internal passage; and additively manufacturing an elongated member within the internal passage concurrent with additively manufacturing the component.

Monitoring operation of electron beam additive manufacturing with piezoelectric crystals
11717910 · 2023-08-08 · ·

Devices, systems, methods, and kits of parts for monitoring operation of an electron beam additive manufacturing systems are disclosed. A monitoring system includes one or more measuring devices positioned on the at least one wall in the interior of a build chamber of the additive manufacturing system. Each one of the one or more measuring devices includes a piezoelectric crystal. The monitoring system further includes an analysis component communicatively coupled to the one or more measuring devices. The analysis component is programmed to receive information pertaining to a frequency of oscillation of the piezoelectric crystal. A collection of material on the one or more measuring devices during formation of an article within the build chamber causes a change to the frequency of oscillation of the piezoelectric crystal that is detectable by the analysis component and usable to determine a potential build anomaly of the article.

Metal matrix composite material for additive manufacturing of downhole tools

A downhole cutting tool includes a tool body with a cutting element or cutting element pocket thereon. At least a portion of the tool body or an attachment thereto is a metal matrix composite formed from metal carbide particles dispersed in a continuous metal matrix. The metal carbide particles make up less than 45 wt % of the metal matrix composite and/or less than 30 vol % of the metal matrix composite. The continuous metal matrix may also be formed from a metal or metal alloy other than Ni—Si—B and/or have a transverse rupture strength greater than 150 ksi and a fracture toughness over 22 ksi*in.sup.0.5.

POWDERS BASED ON NIOBIUM-TIN COMPOUNDS FOR MANUFACTURING SUPERCONDUCTING COMPONENTS
20220118515 · 2022-04-21 · ·

A powder for producing a superconducting component. The powder includes Nb.sub.xSn.sub.y, where 1≤x≤6 and 1≤y≤5. The powder does not have any separate NbO phases and/or SnO phases.

METHOD FOR MANUFACTURING GRAIN-ORIENTED ELECTRICAL STEEL SHEET

The method for manufacturing a grain-oriented electrical steel sheet is a method for manufacturing a grain-oriented electrical steel sheet including a strain region forming process of irradiating the grain-oriented electrical steel sheet having a base steel sheet (1), an intermediate layer (4) disposed to be in contact with the base steel sheet (1), and an insulation coating (3) disposed to be in contact with the intermediate layer (4) with an electron beam and forming a strain region (D) which extends in a direction intersecting a rolling direction of the base steel sheet (1) on a surface of the base steel sheet (1), wherein, in the strain region forming process, a temperature of a central portion of the strain region (D) in the rolling direction of the base steel sheet (1) and an extension direction of the strain region (D) is heated to 800° C. or higher and 2000° C. or lower.

REPAIR METHOD FOR SELF-DETECTING AND SELF-HEALING OF CORROSION DEFECTS IN METALS
20220118563 · 2022-04-21 ·

A repair method for self-detecting and self-healing of corrosion defects in metals can achieve self-detecting and self-healing repair of an initial corrosion defect and be used to repair a micron-level corrosion defect. Furthermore, the self-detecting and self-healing repair method can be used to effectively repair an initial corrosion defect in a large-sized high-precision structural component, thus effectively improving the service safety of the high-precision metal structural component and prolonging the service life of the same.

SYSTEMS AND METHODS FOR WELD TAPERING AT A TRAILING EDGE USING TIME MULTIPLEXING

Systems, apparatus, and methods for weld tapering at a trailing edge using time multiplexing are disclosed. Systems, apparatus, and methods for control of an electron beam for welding using time multiplexing are disclosed. An example apparatus includes memory and at least one processor to execute instructions to at least: in a first portion of a line of an object being formed, control an energy beam at a first position at a first time to form a weld from a powder; and in a second portion of a line of the object being formed, control the energy beam to perform a dispersion sweep at a second position at a second time.

Additive manufacturing method for making holes bounded by thin walls in turbine components
11713682 · 2023-08-01 · ·

A method of forming a passage in a turbine component includes: using an additive manufacturing process to form a first support structure on a first surface of the turbine component; forming a second support structure on a second surface of the turbine component, the second support structure being spaced apart from the first support structure; and forming a passage in the turbine component between the first and second support structures.

Method for additively manufacturing a tip structure on a pre-existing part

A method for additively manufacturing a tip structure on a pre-existing part includes: a) placing the part in a build space of a beam-assisted additive manufacturing setup and below a transparent aligning plate, b) engraving a top contour of the part onto the aligning plate with an energy beam of the setup, c) aligning a top surface of the part such that the top surface coincides with the engraved contour, d) removing the aligning plate from the setup, and e) additively manufacturing the tip structure according to a predefined geometry on the top surface.