B23K20/021

TURBINE BLISK AND PROCESS OF MAKING

A turbine blisk for use in a turbine rotor assembly in a gas turbine engine includes a turbine blade having a base end with a discrete bonding surface; an intermediate component having a first bonding surface and a second bonding surface; and a portion of a rotor disc having an outer surface that includes a bonding area. The discrete bonding surface of the base end of the turbine blade is attached to the first bonding surface of the intermediate component, thereby forming a first joint. The second bonding surface of the intermediate component is attached to the bonding area of the outer surface of the rotor disc, thereby forming a second joint. The first joint includes a diffusion bond, while the second joint includes a linear friction weld.

Target for neutron-generating device and manufacturing method therefor
10470289 · 2019-11-05 · ·

Provided are a long-lived target for a neutron-generating device and a method for manufacturing the target therefore. The target is for a neutron-generating device and includes: a metal substrate retaining a target material; and a metal thin film for sealing that holds the target material at a retention surface X side. The retention surface X side of the metal substrate includes: a frame portion; and an embossed structure including: a plurality of island portions that are surrounded by the frame portion; and the rest recessed portion that is created by decreasing a thickness of a region other than the frame portion and the island portions by a thickness of the target material. The metal thin film and surfaces of the frame portion and the island portions are subjected to hot isostearic pressing (HIP) bonding to seal the target material onto the recessed portion by using the metal thin film.

COMPOSITE COMPONENT HAVING ANGLED BRAZE JOINT, COUPON BRAZING METHOD AND RELATED STORAGE MEDIUM
20190329344 · 2019-10-31 ·

Various aspects include a composite component (also known as a Shear Enabled Regionally Engineered Facet (SEREF)) and methods of forming such a component. In some cases, a method includes: forming a slot in a main body of a metal alloy component, the slot extending at least partially through a wall of the metal alloy component, the forming of the slot including forming an angled main body interface in the wall of the metal alloy component; forming a coupon for coupling with the slot in the metal alloy component, the coupon having an angled coupon interface complementing the angled main body interface; and brazing the coupon to the main body at the slot to form a composite component.

Composite component having angled braze joint, coupon brazing method and related storage medium

Various aspects include a composite component (also known as a Shear Enabled Regionally Engineered Facet (SEREF)) and methods of forming such a component. In some cases, a method includes: forming a slot in a main body of a metal alloy component, the slot extending at least partially through a wall of the metal alloy component, the forming of the slot including forming an angled main body interface in the wall of the metal alloy component; forming a coupon for coupling with the slot in the metal alloy component, the coupon having an angled coupon interface complementing the angled main body interface; and brazing the coupon to the main body at the slot to form a composite component.

Method for bonding stainless steel members and stainless steel

A method for bonding stainless steel members includes: contacting a first stainless steel member with a second stainless steel member that has a strain exceeding 50% reduction; and heating the first and second stainless steel members to a re-crystallization initiation temperature or higher, after the contacting.

Methods of fabricating reduced weight components
10434597 · 2019-10-08 ·

Methods of fabricating reduced weight components for apparatuses include obtaining a component including a relatively lightweight material; placing at least one stabilizing structure on the component; sequentially applying a plurality of applied layers on the component and the stabilizing structure by applying the relatively lightweight material over the component and applying over the relatively lightweight material a plurality of layers having gradually progressively higher proportions of the relatively heavyweight material than preceding ones of the plurality of layers closer to the component, with an outer layer of the plurality of applied layers including the relatively heavyweight material; diffusion bonding the plurality of applied layers by consolidation of the plurality of applied layers; and cutting component features in the plurality of applied layers.

METHOD OF MANUFACTURING HEAT EXCHANGER
20190285367 · 2019-09-19 ·

Provided is a method of manufacturing a heat exchanger by diffusion bonding in which deformation of bonding members as stainless steel plates is suppressed, and releasability (detachability of a bonding member from a release member) after diffusion bonding treatment is excellent. Provided is a method of manufacturing a heat exchanger, the method including layering a plurality of bonding members 1 made of stainless steel, and applying heat and pressure to effect diffusion bonding of the bonding members 1, in which release members 3 are arranged on the both surface sides of the bonding members 1, and holding jigs 4 are arranged so as to sandwich the bonding members 1 through the release members 3, and pressing is then performed through the holding jigs 4 with a pressure device, and in which the diffusion bonding is performed using a combination of the release members 3 and the bonding members 1, the release members 3 including a steel material containing 1.5 mass % or more of Si, and a ratio (Fr/Fp) of the high-temperature strength (Fr) of the release members 3 at 1000 C. to the high-temperature strength (Fp) of the bonding members 1 at 1000 C. being 0.9 or more.

GOLF CLUB FACE PLATES WITH INTERNAL CELL LATTICES
20190275387 · 2019-09-12 ·

Embodiments of golf club face plates with internal cell lattices are presented herein. Other examples and related methods are also disclosed herein.

Method for producing a heat exchanger module having at least two fluid flow circuits

A method for producing heat exchangers having at least two fluid circuits each having channels, including the following steps: producing one or a plurality of elements of a first fluid circuit, each element having at least two metal plates, at least one of which has first grooves; stacking the at least two metal plates of each element in such a way that the first grooves form the channels of the first circuit; assembling each element of the first circuit by diffusion welding between the two stacked metal plates; producing one or a plurality of elements of at least one second fluid circuit, each element of the second circuit having at least a portion of the channels of the second circuit; assembling, either by diffusion welding, or by brazing, or by diffusion brazing between the element or elements of the first circuit and the element or elements of the second circuit.

Dual alloy turbine rotors and methods for manufacturing the same

Dual alloy turbine rotors and methods for manufacturing the same are provided. The dual alloy turbine rotor comprises an assembled blade ring and a hub bonded to the assembled blade ring. The assembled blade ring comprises a first alloy selected from the group consisting of a single crystal alloy, a directionally solidified alloy, or an equi-axed alloy. The hub comprises a second alloy. The method comprises positioning a hub within a blade ring to define an interface between the hub and the blade ring. The interface is a non-contacting interface or a contacting interface. The interface is enclosed by a pair of diaphragms. The interface is vacuum sealed. The blade ring is bonded to the hub after the vacuum sealing step.