Patent classifications
B23K20/106
Ultrasonic Welding Apparatus Including Rotatable Anvil and Welding Method Using the Same
The present invention relates to an ultrasonic welding apparatus including a horn unit including a horn wherein the horn is configured to contact a target to be welded and a vibrator configured to apply vibration to the horn; an anvil unit including an anvil having an first flat surface on which the target to be welded is configured to be placed and a support portion configured to support the anvil in a rotatable state; and a welding main body configured to have the horn unit and the anvil unit fixed thereto, wherein the anvil is rotated in a state of being supported by the support portion such that the first flat surface of the anvil is parallel to a welding surface of the horn, whereby parallelism between the horn and the anvil may be easily achieved, and welding quality may be improved.
METHOD AND APPARATUS FOR THERMALLY JOINING THERMOPLASTIC FIBER COMPOSITE COMPONENTS, AND COVER FOR A PRESSURIZATION DEVICE SUITABLE FOR THIS PURPOSE
An apparatus for thermally joining thermoplastic fiber composite components includes a pressurization arrangement for jointly covering, at least in a region of a joining zone, thermoplastic fiber composite components to be joined and applying pressure to the thermoplastic fiber composite components to press the thermoplastic fiber composite components against one another, at least in the joining zone, the pressurization arrangement being flexible, at least in some section or sections. A welding device is configured for welding the fiber composite components in the joining zone during pressurization. The pressurization arrangement and welding device are configured to weld the thermoplastic fiber composite components in a pressurized state in the joining zone. The pressurization arrangement is configured to maintain pressurization independently of the welding device until the joining zone solidifies. A cover is also disclosed for a pressurization device for thermally joining thermoplastic fiber composite components.
Ultrasonic welding system with support element
The present invention concerns an ultrasonic welding installation comprising an ultrasonic vibration unit having a sonotrode and a converter, wherein the sonotrode and the converter are arranged in mutually adjacent relationship along a longitudinal axis and the ultrasonic vibration unit can be caused to resonate with an ultrasonic vibration in the direction of the longitudinal axis with a wavelength λ. To provide an ultrasonic welding installation which allows simple and fast highly precise adjustment of the sealing surfaces of the sonotrode relative to the anvil according to the invention there is proposed a support element for supporting a force applied to the sonotrode perpendicularly to the longitudinal axis, wherein the sonotrode and the support element have mutually corresponding support surfaces which at least when a force is applied to the sonotrode perpendicularly to the longitudinal axis come into contact with each other, wherein the support surfaces are of such a configuration that when they are in contact with each other they prevent a relative movement of the sonotrode with respect to the support element in the direction of the longitudinal axis and do not impede a rotation of the sonotrode about the longitudinal axis.
Sonotrode
The invention relates to an ultrasonic oscillating unit that comprises a cylindrical base body having a center axis and a jacket surface into which a plurality of slits are introduced that extend obliquely to the center axis in a side view of the jacket surface.
METHOD OF CONNECTING A WIRE TO A FEEDTHROUGH
One aspect relates to a feedthrough system. The feedthrough system includes a feedthrough and a wire. At least a portion of the feedthrough is made of an insulator and at least one area forming an electrically conductive cermet pathway. The cermet pathway may include an electrically conductive metal. The wire may be at least partially connected to the cermet pathway so that the material of the wire forms a joint microstructure with the electrically conductive material in the cermet pathway.
Ultrasonic Welding Device
An ultrasonic welding device for ultrasonic welding of members to be welded, comprising: an ultrasonic horn configured to generate ultrasonic vibration; a horn chip configured to transmit the ultrasonic vibration to the members to be welded; and a connecting member provided between the ultrasonic horn and the horn chip for connecting them. The ultrasonic horn has a first screw part at the tip. The horn chip has a second screw part at the base end. The connecting member has a third screw part at one side to be screwed with the first screw part and a fourth screw part at the other side to be screwed with the second screw part. The ultrasonic horn and the horn chip are connected by the connecting member so that the attachment surface of the ultrasonic horn and the attachment surface of the horn chip are pressed to each other.
HIGH-EFFICIENCY WELDING ASSEMBLY FOR USE IN ULTRASONIC ADDITIVE MANUFACTURING
An ultrasonic welding assembly comprising a sonotrode having a first body portion, a first nodal region, a welding region, a second nodal region, and a second body portion; a transducer rotationally connected to the second body portion for transmitting acoustic vibrations to the welding region; a roller device connected to the transducer and sonotrode for permitting axial rotation of the transducer and sonotrode; a support device flexibly connected to the roller device for maintaining axial alignment of the transducer and sonotrode relative to a target welding area; a mount for supporting the sonotrode; and four frictionless bearings positioned around the nodal regions of the sonotrode, wherein the frictionless bearings are attached to the mount.
SECONDARY BATTERY
A secondary battery includes: an electrode body which has a positive and a negative plate inserted in a battery case; a sealing plate which seals an opening in the case; and an external terminal attached thereto. One end of the positive and the negative plate is provided with a current collection tab, the one end closer to the sealing plate, the current collection tab is connected to the external terminal via a current collection terminal member disposed between the electrode body and the sealing plate, in a joined area between the current collection tab and the current collection. terminal member a joined portion of the current collection tab has a recessed form due to joining by ultrasonic wave, and a depth of the recessed form of a joined portion of an end closer to the electrode body is smaller than a depth of the recessed form of other joined portions.
ULTRASONIC WELDING DEVICE AND METHOD FOR PRODUCING A METAL FOIL STACK
The invention relates to an ultrasonic welding device for introducing an embossed surface into a metal foil stack for a cell of a lithium-ion battery, comprising a sonotrode and an anvil, wherein the anvil or the sonotrode has a number of first protrusions projecting from the working surface thereof, in order to form the, in particular strip-like, embossed surface by compacting the metal foil stack. The invention additionally relates to a method for producing a metal foil stack of metal foils for a cell of a lithium-ion battery, in particular using such an ultrasonic welding device.
SYSTEMS AND METHODS USING MULTIPLE SYNCHRONIZED ULTRASONIC TRANSDUCERS TO FINISH A PART
An ultrasonic systems and methods for sealing complex interfaces or for metal forming. Complex interfaces, such as a Gable top, have multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. An example system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Another example system includes two ultrasonic transducers synchronized in frequency and phase and used to vibrate a horn mechanically to facilitate a sealing or welding interface or to assist in a metal-forming process.