A linear friction welding system includes a processing circuit configured to execute program instructions stored in a memory to control a first motor using one of a torque and speed control, placing a plurality of timing gears in a configuration wherein a fixed projection of one of the timing gears is at a trail position of a slot of another timing gear such that two power shafts of a cam assembly are rotating in phase and a ram is motionless. The processing circuit further controls a hydraulic press to generate a pressure between two components to be welded with the power shafts rotating in phase, and controls the second motor using the one of the torque and speed control to place the timing gears in a second configuration whereat the fixed projection is at a lead position of the slot thereby forcing the ram to oscillate.

A turbine blade is secured with a turbine disk by a retention assembly. The turbine blade includes a blade stem and the disk includes at least one mount post for mounting of the turbine blade. The retention assembly is secured with the disk by forming a diffusion joint with the disk.

A bus bar and a method of manufacturing the same may include a first metal portion made of a first metal material; and a second metal portion made of a second metal material different than the first metal portion. The first metal portion and the second metal portion are coupled by a rotation friction welding (RFW).

Provided are a friction stir welding apparatus and a friction stir welding method capable of highly accurate position control in a Z-axis direction (vertical direction) of a joining tool when a joint target member is subjected to friction stir welding by the friction stir welding apparatus. The friction stir welding apparatus includes a joining tool which consists of a shoulder portion and a probe portion and is inserted into a joint target member to rotate, a joining head which holds the joining tool, an apparatus body which holds the joining head, rotates the joining tool, and moves the joining tool, and a control device which controls an operation of the joining tool, in which the control device has a reference setting mode where a correction reference used for correction of misalignment in the Z-axis direction of the joining tool which occurs when the joint target member is joined by the joining tool is set in a stage before the joining tool is inserted into the joint target member, a joining mode where the joining tool is inserted into the joint target member and the joint target member is joined, and a correction mode where an amount of position fluctuation of a tip of the joining tool with respect to the correction reference which occurs when the joining tool joins the joint target member is measured and correction is performed when the amount of position fluctuation exceeds a predetermined threshold value.

Solid-state joining of preformed features, such as bosses, flanges, gaskets, centralizers and other features to substrates or cast parts by a solid-state additive manufacturing process is disclosed. Joining can be between same or different materials using same, similar or dissimilar filler material than the materials of the feature and the part that need to be joined.

A method of friction welding a first workpiece to a second workpiece, includes the first workpiece with a first faying surface having a first faying length, the second workpiece with a second faying surface having a second faying length, the second faying length greater than the first faying length; positioning the first workpiece adjacent the second workpiece; reciprocating the first workpiece and the second workpiece against one another, the first faying moves relative to the second faying by a sweep length, a temperature at the first and second faying surfaces increases to create a weld interface; each of the first and second workpieces are consumed into the weld interface, adjusting the sweep length the sweep length remains equal to a difference between the second and the first faying lengths; and stopping the reciprocating and allowing the first and second workpieces to cool to weld the first and second workpieces together.

An additive manufacturing system for depositing an extrudate onto a substrate comprises a deposition head. The deposition head comprises a stirring tool, rotatable about an axis of rotation AR and comprising a tool distal end and a tool proximal end, axially opposing the tool distal end along the axis of rotation AR. The stirring tool defines a bore, extending from the tool proximal end to the tool distal end. The bore is configured to receive feedstock, biased toward the tool distal end. The deposition head also comprises a die, which is positioned adjacent to the stirring tool, defines a die axis AD1, and comprises a die distal end and a die proximal end, axially opposing the die distal end along the die axis AD1. The die axis AD1 is parallel with the axis of rotation AR of the stirring tool.

A method for welding at least one hanger to a fork. A friction welding process may be used to create a weld between the hanger and the fork, after which the heat-affected zone (HAZ) may be allowed to cool. Preferably the cooling occurs until martensite is formed, after which a post-tempering current is applied to the HAZ.

A linear friction welding method capable of accurately controlling a welding temperature and capable of lowering the welding temperature is provided. The present invention is a linear friction welding method comprising: a first step of forming a welded interface by bringing one member into contact with the other member; a second step of repeatedly sliding one member and the other member on the same locus and discharging flash from the welded interface in a state where pressure is applied substantially perpendicularly to the welded interface; and a third step of forming a welded surface by stopping the sliding and setting the pressure to be not less than the yield stress and not more than the tensile strength of one member and/or the other member at a desired welding temperature.

A rotor for a turbomachine and a method of manufacturing the same. The method includes providing a lug with a lug body and an interface material disposed on the lug body. The method also includes friction welding the lug to a hub member via the interface material to define a projected structure for an outer radial area of a disc assembly of the rotor. The projected structure is configured to support a first side of a rotor blade of the rotor in cooperation with a second projected structure of the disc assembly supporting a second side of the rotor blade. The lug body and the hub member are made from different materials.