B23K20/1205

Linear friction welding machine
10953488 · 2021-03-23 · ·

A linear friction welding machine comprising a compression unit and an oscillator unit, each having a clamping holder for a workpiece. Both clamping holders are configured such that workpieces are held with the surfaces thereof to be welded, aligned and facing each other. The clamping holder of the compression unit is linearly movable relative to the clamping holder of the oscillator unit, and the latter is movable in an oscillating manner at right angles transversely with respect to the direction of travel of the compression unit and fixed to ends of vertical and horizontal supports which can be deflected laterally in a sprung manner in the oscillation direction, the other ends of which are anchored rigidly on supporting bodies. The supports are flexible under deflection in the oscillation direction but are designed to resist buckling when the clamping holders are loaded in the direction of travel of the compression unit.

Rotary friction welded blank for PECVD heated showerhead
10941489 · 2021-03-09 · ·

A deposition apparatus for processing substrates includes a vacuum chamber including a processing zone in which a substrate may be processed. A showerhead assembly includes a stem, face plate and back plate wherein the stem is rotary friction welded to the back plate. A substrate pedestal assembly is configured to support a substrate on an upper surface thereof when a substrate is processed in the deposition apparatus.

Linear Friction Welding Component with Shaped Charge
20210078100 · 2021-03-18 ·

A component for use in a linear friction welding system includes a base portion terminating at a predefined boundary plane associated with a weld interface between the component and a further component when the component is welded to the further component. The boundary plane defines a cross sectional area of the component. A shaped charge portion extends from the boundary plane. The shaped charge portion includes a contact initiation portion having a surface area and is configured to provide initial contact between the component and the further component during the welding procedure. The cross sectional area is larger than the surface area.

HYBRIDIZED AIRFOIL FOR A GAS TURBINE ENGINE

An airfoil for a gas turbine engine according to an example of the present disclosure includes, among other things, a first portion welded to a second portion along an interface such that at least the first portion establishes an airfoil section and the second portion establishes a root section mountable to a rotatable hub. The airfoil section includes an airfoil body extending between leading and trailing edges in a chordwise direction, extending between pressure and suction sides separated in a thickness direction, and extending from the root section in a spanwise direction to a tip portion. A recessed region extends inwardly from at least one of the pressure and suction sides. The airfoil body includes at least one rib bounding a respective pocket within a perimeter of the recessed region. A cover skin is welded to the airfoil body along the at least one rib to enclose the recessed region. A method of forming a gas turbine engine component is also disclosed.

METHOD FOR LOW-TEMPERATURE JOINING OF METAL MATERIALS, AND JOINT STRUCTURE
20210205918 · 2021-07-08 ·

A low-temperature joining method effectively suppresses reductions in the mechanical properties of a junction of various types of high-tensile steel or aluminum, and of a heat-affected zone; and produces a joint structure. A method for joining two metal materials by forming a joint interface in which the two metal materials face each other at a joint portion and plunge a rotation tool caused to rotate at a prescribed speed into the joint, the method for low-temperature joining of metal materials characterized in that the peripheral velocity of the outermost periphery of the rotation tool is set to 51 mm/s or less, whereby the recrystallization temperature inherent to the metal materials is reduced by introducing a large strain to the joint, and recrystallized grains are generated at the joint interface by setting the joining temperature to less than the recrystallization temperature inherent to the metal materials.

METHOD AND DEVICE FOR JOINING HOT SLABS BY MEANS OF FRICTION WELDING
20210205917 · 2021-07-08 ·

A method for joining hot slabs, which can be fed in succession to at least one roll stand. Joining sides of the hot slabs facing each other are, by pendular friction welding and/or vibration friction welding, simultaneously integrally bonded to a single metal intermediate piece arranged between the joining sides, by oscillatingly moving the intermediate piece at least largely parallel to the joining sides, while the joining sides are pressed against the intermediate piece and are held stationary; or simultaneously integrally bonded to at least one separate metal intermediate piece each, the intermediate pieces being arranged between the joining sides, by pressing the intermediate pieces arranged in series between the joining sides and oscillatingly moving the intermediate pieces at least largely parallel to the joining sides and oppositely to each other, while the joining sides are pressed against the intermediate pieces and held stationary.

Non-consumable tool and a process for solid-state production of a channel and a weld joint, and a structure of at least two components based on originally bulk components of similar, or dissimilar, materials

The invention relates to a rotatable, plungeable and free path travelable non-consumable tool (5) for production of a channel (2) and a weld joint (1). The tool (5) comprises a shoulder and a probe, the shoulder having a surface facing the material(s) of components (3) to be processed. The shoulder and the probe are arranged to have a simultaneous and synchronized action in the materials of at least two components (3) to be processed. The shoulder facing the at least two components (3) to be processed has a system of scrolls shaped to have an inward action and an outward action on the at least two components (3) to be processed. The probe has a cylindrical or conical surface having a top zone, provided with a profile having a push-up action on the components (3) to be processed in a direction towards the shoulder. The top zone ends at or in the vicinity of a bottom zone provided with a profile having a push-down action on the components (3) to be processed in a direction towards the tip. The tool (5) enables the production of a channel (2) and a weld (1), between said at least two components (3), in one single action.

Method of track link manufacture
10882574 · 2021-01-05 · ·

A method of fabricating a track link comprises creating a rail portion of a track link from a high alloy steel, creating a main body portion of a track link from a low alloy steel, and friction adhering the rail portion onto the main body portion.

LINEAR FRICTION WELDING METHOD

There is provided a linear friction welding method of joining a first member with a second member. The linear friction welding method includes bringing a first plane, a second plane and a first corner portion in an R shape or in a chamfered shape of a first joint surface of the first member into contact with a third plane, a forth plane and a second corner portion in a shape that matches the shape of the first corner portion of a second joint surface of the second member; vibrating either the first member or the second member along an extending direction of the first corner portion and the second corner portion; and joining the first member with the second member by using frictional heat that is generated by friction between the first joint surface and the second joint surface.

Interlayered structures for joining dissimilar materials and methods for joining dissimilar metals
10857628 · 2020-12-08 · ·

An interlayered structure for joining of dissimilar materials includes: a first material substrate; a second material substrate having a composition dissimilar from a composition of the first material substrate; and a plurality of interlayers disposed between the first material substrate and the second material substrate, including a first interlayer nearest to the first material substrate and a last interlayer nearest to the second material substrate. The first interlayer has a composition selected to have a maximum solid solubility within the composition of the first material substrate that is greater than or equal to the other interlayers within the composition of the first material substrate, and the last interlayer has a composition selected to have a maximum solid solubility within the composition of the second material substrate that is greater than or equal to the other interlayers within the composition of the second material substrate.