A method and apparatus for joining using friction and current, wherein the friction/current joining apparatus includes a friction device, a forging device, an electrical current source, and a programmable controller, as well as workpiece holders for the workpieces to be joined. The friction/current joining apparatus is controlled such that, in a contacting phase, the workpieces are initially moved along a process axis, and their mutually facing joining surfaces oriented transverse to a common process axis are brought into contact. In a grinding phase, while subjected to contact pressure by mutual relative movement, the joining surfaces, are ground together and made smooth. At the end of the grinding phase, the relative frictional movement is permanently stopped and, in a forging phase following the grinding phase, the workpieces are pressed together, plasticized, and joined while subjected to contact pressure on their contacting joining surfaces along the process axis, and subjected to conductive heating with electrical current.

A method for reducing leakage through a defect area of a reactor component (or other workpiece), apparatus for performing the method, and product formed therefrom are disclosed. The method includes forming first and second spot material portions on the reactor component by friction-sealing first and second parts of a consumable structure to first and second positions of the reactor component. The friction-sealing includes pressing the consumable structure against the first and second positions of the reactor component while using a machine to rotate and/or oscillate the consumable structure, and moving the consumable structure away from the reactor component in between the forming the first and second spot material portions. The first and second positions of the reactor component are different and include a portion of the defect area. At least one of the first and second spot material portions overlaps the portion of the defect area.

A pressure welding device (1), especially a friction welding device, holds workpiece parts (2, 4) in clamping devices (6, 7) and axially moves the workpieces towards each other by means of a feed device (21). The pressure welding device (1) has a measuring device (8, 13), measuring in a contactless manner. The measuring device detects the surface condition and/or the concentricity and/or true running and/or the axial runout and/or radial runout in a front welding region (3, 5) of a workpiece part (2, 4).

The invention relates to a device and a method for detecting the mechanical forces at the welding pin tip during friction stir welding, having the following features: a) a strip-shaped sensor (3) at a long side of a tool cup (9) holding a welding pin pen (12) by way of a pin shaft (13) using a tool receiving cone (14), and also holding a welding shoe (11); b) a conical narrowed portion (20) in the further region of the tool-receiving cone (14), which serves to receive a sensor (18) for detecting the axial force, the torque and the bending moment at the welding pin pen (12); c) a further narrowed portion in the front region of the tool-receiving cone (14), having three sensors (24) distributed across the circumferences at a distance of 120 degrees; d) a sensor signal amplifier having a rotor antenna (19) for receiving, amplifying and forwarding all detected measurement values, said measurement values being forwarded by a static antenna (17) to a machine control; and e) an inductive power supply system.

Systems and methods for calculating efficiency of a rotary friction welding process are described herein. An example method can include measuring kinetic energy transferred from a welding machine to an interface of a welded joint, and calculating an efficiency of a rotary friction welding process based on the measured kinetic energy. For example, a workpiece torque experienced by a sample can be measured, and an energy associated with the workpiece torque can be calculated. The efficiency of the rotary friction welding process can then be calculated using the energy associated with the workpiece torque.

The embodiments of the present disclosure provide a bonding device for a chip on film and a display panel and a bonding method for the same. The bonding device includes: a bearing stage having a horizontal bearing surface for supporting at least one row of display panels, wherein one row of the at least one row of display panels has a row of first bonding regions; a grasping unit disposed above the bearing stage and configured to grasp at least a partial area of the entire chip on film so that a row of second bonding regions of the entire chip on film is horizontally located above the one row of display panels; and a bonding unit configured to bond the row of second bonding regions which has been aligned with the row of first bonding regions to the row of first bonding regions.

A system (200) is provided, comprising a two-sided adapter (205), made of a Ni-based alloy, that is connected at each of the two sides with a different type of metal, e.g. steel (201, 202), and wherein the connection (203) of the different types of metal, e.g. steel (201, 202) with the adapter (205), wherein it is achieved at least in part by use of friction welding. A method for linking different types of metal, e.g. steel (201, 202) by using a two-sided adapter (205) as an intermediate, wherein at least one of the adapter-metal (e.g. steel) connections (203) is made by means of friction welding, is also provided.

A method and apparatus for friction welding of workpieces (2, 3), which are softened and welded in a friction phase (R) with frictional contact and under frictional pressure (p) in a relative rotational movement about a process axis (8) through the effect of frictional heat. The frictional pressure (p) applied during axial advancement of one of the workpieces (3) is preferably ramped and increased during the friction phase (R).

A friction stir welding attachment includes a body configured to be attached to a spindle supported by a spindle head of a machine tool, a metalworking shaft rotatably supported by the body wherein a welding tool is attachable to the metalworking shaft, a plurality of air motors provided in the body, and a transmission mechanism configured to transmit a rotation of each of the plurality of air motors to the metalworking shaft. A fixing portion is provided to supply external air to the plurality of air motors. A drive air distributor is provided to distribute drive air to the air motors. A rotation sensor for detecting a rotation state is provided to the metalworking shaft.

The present invention provides dissimilar material solid phase bonding with which a robust bonded portion of metal materials having different compositions can be formed efficiently. The present invention also provides a dissimilar material solid phase bonded structure having a dissimilar material solid phase bonded portion in which metal materials having different compositions have been bonded together robustly. In the dissimilar material solid phase bonding method according to the present invention, one member is brought into contact with another member to form an interface to be bonded, and newly formed surfaces of the one member and the other member are formed at the interface to be bonded, by means of the application of a bonding load, characterized in that: the one member and the other member have different compositions; the temperature at which the one member and the other member have substantially the same strength is defined as a bonding temperature; and the bonding load at which strength is applied substantially perpendicular to the interface to be bonded is set.