A process for room temperature substrate bonding employs a first substrate substantially transparent to a laser wavelength is selected. A second substrate for mating at an interface with the first substrate is then selected. A transmissivity change at the interface is created and the first and second substrates are mated at the interface. The first substrate is then irradiated with a laser of the transparency wavelength substantially focused at the interface and a localized high temperature at the interface from energy supplied by the laser is created. The first and second substrates immediately adjacent the interface are softened with diffusion across the interface to fuse the substrates.

A welding method includes: irradiating a plurality of metal foils stacked on a first surface of a metal member in a first direction with laser light to weld the metal member and the plurality of metal foils to each other, the laser light including first laser light having a wavelength of 800 [nm] or more and 1200 [nm] or less and second laser light having a wavelength of 550 [nm] or less, a second surface of a metal foil farthest from the metal member in the first direction among the plurality of metal foils, on a side opposite to the metal member, being irradiated with the laser light.

A welding method includes: irradiating a plurality of metal foils stacked on a first surface of a metal member in a first direction with laser light to weld the metal member and the plurality of metal foils to each other, the laser light including first laser light having a wavelength of 800 [nm] or more and 1200 [nm] or less and second laser light having a wavelength of 550 [nm] or less, a second surface of a metal foil farthest from the metal member in the first direction among the plurality of metal foils, on a side opposite to the metal member, being irradiated with the laser light.

A busbar includes: a plurality of members that are platy; and a welding area in which two of the members are welded, the welding area being linear and extending in a first direction, the welding area being provided approximately between both ends of at least one of the two members in the first direction.

A visible light laser system and operation for welding materials together. A blue laser system that forms essentially perfect welds for copper based materials. A blue laser system and operation for welding conductive elements, and in particular thin conductive elements, together for use in energy storage devices, such as battery packs.

The present invention benefits from the determination that pre-selected spectral bandwidths that avoid the spectrum of an electronic transition of a metal/alloy vapor allow for welds substantially free from detritus that may discolor the weld. Accordingly, the present invention provides analytical methods, welding methods and fiber lasers configured to provide high quality metal/alloy welds.

The present invention benefits from the determination that pre-selected spectral bandwidths that avoid the spectrum of an electronic transition of a metal/alloy vapor allow for welds substantially free from detritus that may discolor the weld. Accordingly, the present invention provides analytical methods, welding methods and fiber lasers configured to provide high quality metal/alloy welds.

A terminal-equipped electric wire manufacturing method includes: an electric wire installation step of inserting a core-wire exposed part between inner wall surfaces of piece parts of a core-wire connection body, the core-wire exposed part having a core-wire diameter smaller than an interval between the inner wall surfaces of the piece parts; a melting step of melting the core-wire exposed part and the core-wire connection body by emitting a laser beam to the core-wire exposed part and the core-wire connection body from a free end side of each piece part; and a fixation step of fixing the core-wire exposed part and the core-wire connection body thus melted, with the emission of the laser beam stopped.

The present invention relates generally to laser welding in the manufacture of sheet metal components, such as for example automobile components. More particularly, the present invention relates to a process and a system for forming a localized anti-corrosion surface layer along a laser welded joint (weld bead), subsequent to the laser welding together of sheet metal plates having an anti-corrosion surface layer pre-coat.

This disclosure relates to weldability of steel alloys that provide weld joints which retain hardness values in a heat affected zone adjacent to a fusion zone and which also have improved resistance to liquid metal embrittlement due to the presence of zinc coatings.