A method for forming a large-diameter special-shaped cross section thin-wall tubular part. A tailor welded barrel blank is adopted as an original blank for forming of the large-diameter special-shaped cross section thin-wall tubular part. After a desired shape is formed, the original weld joint is removed and butt joint tailor welding is performed on the tubular part again. Since the tailor weld joint of the original barrel blank is removed from the final part, there is no need to consider the consistency or coordination of the microstructure of the weld joint and the base metal during the forming process and the subsequent thermal treatment process.

A carrier component for a vehicle application, formed by two half-shells that are welded to one another at contact sides. When assembling the two half-shells for joining same at the contact sides, in a position in which the two half-shells are arranged above one another, the point of contact of the lower half-shell protrudes in relation to the external closed side of the other half-shell. The point of contact of one of the two half-shells protrudes inward in relation to the internal closed side of the other half-shell. A method for producing a carrier component from two half-shells is also disclosed.

A method of aligning first and second pipes end-to-end in a position ready for welding. Each pipe has an end bevelled with a shape scanned and stored in memory of a control unit. At least one of the pipes has machine readable codes distributed around their circumference of the pipe. The method includes effecting relative movement of the ends of the first and second pipes towards each other, reading at least one of the codes with a reader, and ascertaining the relative movement required to align the pipes in accordance with a target orientation. The relative movement is ascertained with information provided by the read code and the shapes of the bevelled ends stored in the control unit memory. In other aspects, a closed loop control method and machine-learning may be used to align the pipes. A pipe-laying vessel including pipe handling equipment and the control unit is also provided.

A joining outer diameter portion located at an axial-direction intermediate portion and fitting tapered outer diameter portions located on both axial-direction sides across the joining outer diameter portion are formed on an outer peripheral face portion of an inner metal member. A joining inner diameter portion corresponding to the joining outer diameter portion and having a smaller diameter than the joining outer diameter portion so as to overlap with the joining outer diameter portion, and fitting tapered inner diameter portions corresponding to the fitting tapered outer diameter portions are formed on an inner peripheral face portion of an outer metal member. The joining portions are joined by means of resistance heating generated by conducting electricity while they are pressurized in the axial direction. The fitting tapered portions are brought into a fitted state in association with the joining.

An air data probe includes a probe head having an interior surface defining a cavity, a component positioned within the cavity of the probe head, a plurality of protrusions defining contact between the interior surface of the probe head and a peripheral surface of the component prior to brazing the component to the probe head, and a braze material located between the interior surface of the probe head and the peripheral surface of the component as a result of brazing the component to the probe head.

A pipe welding structure includes: a channel plate that includes a fluid channel; through-hole plates stacked on the channel plate, each of the through-hole plates having through holes that communicate with each other and forming a combined through hole; and a pipe inserted into the combined through hole and welded to one of the through-hole plates disposed farthest from the channel plate, the pipe internally including a pipe channel that connects to the fluid channel.

Various disclosed embodiments include illustrative apparatuses, medical systems, and methods for attaching two dissimilar materials. In an illustrative embodiment, an apparatus includes a first rod formed from a first material and a second rod formed from a second material. The first rod includes a first end defining a cavity exposed at an end of the first rod. The cavity has a cavity length and a cavity width perpendicular to a longitudinal axis of the first rod. The cavity length is greater than the cavity width. The second rod includes a first section and a second section. The first section has a width that corresponds to the cavity width and a length that corresponds to the cavity length. The apparatus includes a bonding structure that attaches the first rod to the second rod.

A pressure vessel includes: (a) a cylindrical sidewall having a wall thickness, an inside surface, an outside surface, and the cylindrical sidewall extending between a first end and a second end, wherein one of the first end or the second end includes a sidewall edge that forms part of an outwardly opening weld groove; (b) an end cap constructed to engage the cylindrical sidewall edge, the end cap comprising an end cap edge corresponding to the sidewall edge and that, when combined with the sidewall edge, forms the outwardly opening weld groove; (c) a cylindrically extending backer bar located in support of the outwardly opening weld groove formed by the sidewall edge and the end cap edge; and (d) a weld joint formed in the outwardly opening weld groove and holding the cylindrical sidewall to the end cap. A method for welding a pressure vessel sidewall and end cap together is provided.

A lay shaft assembly for a speed reduction gearbox in a geared turbofan gas turbine engine, the lay shaft assembly having an output gear formed on a lay shaft as a single piece, and an input welded gear formed as a separate piece that is welded to the shaft in close proximity to the output gear. The output gear is machined and precision-ground prior to welding the input welded gear to the lay shaft so that the two gears can be located in close proximity. The input welded gear is precision-ground after the gear has been welded to the shaft.

A method for manufacturing a linear motion shaft includes: manufacturing a first shaft portion, and connecting the first shaft portion and a second shaft portion by friction welding. A first input section is formed in a material for the first shaft portion to obtain the first shaft portion and then a gripped section for centering is formed on the outer peripheral surface of an axially end portion of the first shaft portion on the side connected to the second shaft portion based on the first input section. The friction welding is performed by abutting the axially end portions of the first shaft portion and the second shaft portion in a state where the gripped section is gripped by a first gripping tool for centering, the first shaft portion is rotated with the first gripping tool, and the second shaft portion remains without rotating.