Components having cracks can be repaired more simply by the localized deposition of braze material onto a region that is to be repaired, and surrounding weld filler material. A method is disclosed for repairing a damaged component. The component has a substrate with cracks, wherein material is to be deposited at least in a region of a build-up region having the cracks. The method includes a braze material deposited at least in the region of the cracks and a weld filler material is deposited in the other regions of the build-up region, wherein the melting point of the braze material is at least 10K lower than that of the material of the substrate and the weld filler material, in which the braze material is always surrounded by a weld filler material in a plane, in particular completely surrounded.

A panel structure includes panel members that may be connected together using friction stir welding, Each of the panel members includes a first plate, a second plate substantially in parallel to said first plate, and at least one webbing member connecting the first plate and the second plate. The first plate of the first panel member includes a flange positioned in abutment with a flange located on the first plate of the second panel member. The flange of the first panel member includes a projection and the flange of the second panel member includes a groove. The panel members are connected so that the projection is engaged with the groove to thereby resist relative lateral movement that would separate the panel members.

In an arc spot welded joint manufacturing method in which two steel sheets configured by high strength steel having a component carbon content of 0.07% by mass or greater are overlapped, and the sheets are lap welded together in a spot pattern. The method includes a first welding pass in which a second steel sheet on the lower side is melted up to a back face side, and first weld metal is formed including a first reinforcement portion, and a second welding pass in which a second weld metal including a second reinforcement portion is formed over the first weld metal, such that the heights of the first reinforcement portion or the second reinforcement portion is formed at t/5 or greater with respect to the sheet thickness t of the steel sheets, and the average weld bead diameter is formed at from 3t to 10t.

A method of welding using a weld filler additive and a weld filler additive are provided. The method includes the step of welding the component with a filler additive comprising a sufficient amount of each of W, Co, Cr, Al, Ti, Mo, Fe, B, C, Nb, and Ni, the component including a hard-to-weld base alloy. The method further includes the step of forming an easy-to-weld target alloy on a surface of the component from the welding.

A method for producing a component structure from a first component and a second component may involve connecting the first component to the second component by way of a thermal joining process. The component structure has good crash properties, has good vibration resistance, has a lightweight construction, and is produced cost-effectively at least in part because the first component being a steel composite structure comprising a softer layer and a more-rigid layer. The softer layer may have a lower material strength and a higher deformability than the more-rigid layer. A part of a joint zone that is located in the first component may be formed at least partially in the relatively soft layer.

Embodiments of the present invention comprise a system and method to weld or join coated materials using an arc welding system alone, or in combination with a hot wire system, where the arc welding system uses a welding current having an AC current portion to build a droplet for transfer to the workpiece. In further embodiments, the workpiece is coated with a material, such as zinc, and the arc welding system uses an AC welding waveform which is capable of welding coated workpieces with little or no porosity or spatter and can achieve enhanced performance. Additional embodiments use an enhanced electrode to provide optimum porosity performance. Such embodiments allow for the welding of coated material with little or no porosity and spatter, and at a high welding rate.

Embodiments of the present invention comprise a system and method to weld or join coated materials using an arc welding system alone, or in combination with a hot wire system, where the arc welding system uses a welding current having an AC current portion to build a droplet for transfer to the workpiece. In further embodiments, the workpiece is coated with a material, such as zinc, and the arc welding system uses an AC welding waveform which is capable of welding coated workpieces with little or no porosity or spatter and can achieve enhanced performance. Additional embodiments use an enhanced electrode to provide optimum porosity performance. Such embodiments allow for the welding of coated material with little or no porosity and spatter, and at a high welding rate.

A new pre-alloyed metal based powder, intended to be used in surface coating of metal parts. The powder is deposited using e.g. laser cladding or plasma transfer arc welding (PTA), or thermal spray (e.g. HVOF). The powder is useful for reducing friction and improving wear reducing properties of the deposited coating. Such coatings may also improve machinability. As friction or wear reducing component, inclusions of manganese sulphide or tungsten sulphide in the pre-alloyed powder may be used.

The present invention provides an aluminum alloy brazing sheet for electric resistance welding, which has high strength while being thinned and can reduce the occurrence of welding defects in the electric resistance welding. Disclosed is an aluminum alloy brazing sheet for electric resistance welding, including a core layer and a brazing filler layer cladded on at least one surface of the core layer, wherein the brazing filler layer is made of an aluminum alloy comprising Si: 5.5 to 12.0% by mass, and at least one of Na: 0.0003 to 0.0030% by mass and Sr: 0.0020 to 0.1000% by mass, with the balance being Al and inevitable impurities, wherein the brazing filler layer in a molten state at 650 C. exhibits a viscosity of 0.01 Pa.Math.s or less.

A method for applying an abrasive comprises: applying, to a substrate, the integral combination of: a self-braze material; and an abrasive embedded in the self-braze material; and securing the combination to the substrate.