B23K35/38

Joining of dissimilar materials

A method for joining a first part formed of an aluminum material to a second part formed of a steel material by metal inert gas welding and cold metal transfer is provided. An aluminum filler material forms a fillet joint between the parts and provides a structure for automotive body applications, such an aluminum bumper extrusion joined to a steel crush box connection. The first part includes a notch for hiding the start and end of the joint. A transition plate formed of a mixture of aluminum material and steel material can be disposed between the first part and the second part to provide the notch. The second part can include a mechanical fastener further joining the parts together. In another embodiment, the second part includes a plurality of dimples and is welded to the first part along the dimples.

Method for bonding electronic component and method for manufacturing bonded body
10875127 · 2020-12-29 · ·

The present disclosure provides a method for bonding an electronic component and a method for manufacturing a bonded body, which are capable of sintering a silver paste at a comparatively low temperature. Disclosed is a method for bonding an electronic component using a silver paste containing silver particles, the method including: applying a silver paste containing silver particles on a surface of a substrate and setting electronic components on the silver paste applied, heating in a reducing atmosphere at a temperature of lower than 300 C., and after heating in the reducing atmosphere, heating in an oxidizing atmosphere at a temperature of 300 C. or lower.

HEAT EXCHANGER AND METHOD OF MANUFACTURING THE SAME

A method for manufacturing a heat exchanger (1) includes joining an inner fin (3) to a hollow structure (20) formed from at least two clad plates (200a, 200b) by heating and brazing a filler metal layer (B). Each clad plate has a core layer (A) composed of an aluminum alloy that contains Mg: 0.40-1.0 mass %. The filler metal layer is composed of an aluminum alloy that contains Si: 4.0-13.0 mass %, and further contains Li: 0.0040-0.10 mass %, Be: 0.0040-0.10 mass %, and/or Bi: 0.01-0.30 mass %. The inner fin is composed of an aluminum alloy that contains Si: 0.30-0.70 mass % and Mg: 0.35-0.80 mass %. A flux (F) that contains cesium (Cs) is applied along a contact part (201), and the vicinity thereof, of the at least two clad plates prior to the heating. A heat exchanger (1) may be manufactured according to this method.

Method for producing soldered product

The present invention relates to a method for producing a soldered product by which soldering can be accomplished without using a jig. The method for producing a soldered product of the present invention comprises: a provision step of providing a solder and a temporary fixing agent for temporarily fixing the solder; a temporary fixing step of temporarily fixing the solder to a soldering target with the temporary fixing agent; a vaporization step of placing the soldering target with the solder temporarily fixed thereto in a vacuum or heating the soldering target with the solder temporarily fixed thereto to a predetermined temperature lower than the melting temperature of the solder, to vaporize the temporary fixing agent in order to form gaps between the solder and the soldering target; a reduction step, performed concurrently with or after the vaporization step, of reducing, with a reducing gas at a predetermined temperature lower than the melting temperature of the solder, the solder and the soldering target left in the vaporization step; and a solder melting step, performed after the reduction step, of heating the soldering target to a predetermined temperature equal to or higher than the melting temperature of the solder to melt the solder.

METHOD FOR PRODUCING A WELDED STEEL BLANK AND ASSOCIATED WELDED BLANK
20200353983 · 2020-11-12 ·

A method for producing a welded blank (1) includes providing two precoated sheets (2), butt welding the precoated sheets (2) using a filler wire. The precoating (5) entirely covers at least one face (4) of each sheet (2) at the time of butt welding. The filler wire (20) has a carbon content between 0.01 wt. % and 0.45 wt. %. The composition of the filler wire (20) and the proportion of filler wire (20) added to the weld pool is chosen such that the weld joint (22) has (a) a quenching factor FT.sub.WJ: FT.sub.WJ0.9FT.sub.BM0, where FT.sub.BM is a quenching factor of the least hardenable substrate (3), and FT.sub.WJ and FT.sub.BM are determined: FT=128+1553C+55Mn+267Si+49Ni+5Cr79Al2Ni.sup.21532C.sup.25Mn.sup.2127Si.sup.240CNi4NiMn, and (b) a carbon content C.sub.WJ<0.15 wt. % or, if C.sub.WJ0.15 wt. %, a softening factor FA.sub.WJ such that FA.sub.WJ>5000, where FA=10291+4384.1Mo+3676.9Si522.64Al2221.2Cr118.11Ni1565.1C246.67Mn.

Hot-formed previously welded steel part with very high mechanical resistance and production method

A welded steel part with a very high mechanical strength is provided. The welded steel part is obtained by heating followed by hot forming, then cooling of at least one welded blank obtained by butt welding of at least one first and one second sheet. The at least one first and second sheets including, at least in part, a steel substrate and a pre-coating which includes an intermetallic alloy layer in contact with the steel substrate, topped by a metal alloy layer of aluminum or aluminum-based alloy. A method for the fabrication of a welded steel part and the fabrication of structural or safety parts for automotive vehicles are also provided.

Joint manufacturing method

Provided is a joint manufacturing method including: a step A of preparing a laminate in which two objects to be joined are temporarily adhered with a heat-joining sheet including a pre-sintering layer interposed between the two objects to be joined; a step B of increasing a temperature of the laminate from a temperature equal to or lower than a first temperature defined below to a second temperature; and a step C of holding the temperature of the laminate in a predetermined range after the step B, in which the laminate is pressurized during at least a part of the step B and at least a part of the step C. The first temperature is a temperature at which an organic component contained in the pre-sintering layer is decreased by 10% by weight when the pre-sintering layer is subjected to thermogravimetric measurement.

Method of forming gas turbine engine components

A method of forming a gas turbine engine component according to an example of the present disclosure includes, among other things, attaching a cover skin to an airfoil body, the airfoil body and the cover skin cooperating to define pressure and suction sides of an airfoil, and moving the airfoil in a forming line including a plurality of stations. The plurality of stations include a set of heating stations, a deforming station and a set of cool down stations. The moving step includes positioning the airfoil in the set of heating stations to progressively increase a temperature of the airfoil, then positioning the airfoil in the deforming station including causing the airfoil to deform between first and second dies, and then positioning the airfoil in the set of cool down stations to progressively decrease the temperature of the airfoil.

SHIELDING AND COOLING A CONTINUOUS WELD BETWEEN STEEL SHEETS/PLATES USING A NON-OXIDIZING ATMOSPHERE TO REDUCE THE FORMATION OF OXIDE ON A SURFACE OF THE CONTINUOUS WELD

An apparatus for use in a continuous welding system including a welding head configured to remain stationary relative to translating steel sheets or plates. The apparatus includes a hollow elongate body and a port. The body extends between two closed ends. The port is coupled to a non-oxidizing gas source and in communication with the body. The body defines a plurality of openings. The openings are configured to direct non-oxidizing gas towards the steel sheets or plates to simultaneously shield a weld formed by the welding head from atmosphere and cool the weld.

LASER CUTTING METHOD FOR PLATED STEEL SHEET, LASER PROCESSING HEAD AND LASER PROCESSING DEVICE
20200306892 · 2020-10-01 · ·

Laser cutting on a plated steel sheet is executed by cutting the plated steel sheet by irradiating the plated steel sheet covered with a plate metal with laser light at a wavelength in a 1 micrometer band; and emitting assist gas onto a cut surface of the plated steel sheet, the cut surface being formed. in the step of cutting, to make the plate metal fused by irradiation of the laser light flow to the cut surface so as to cover the cut surface with the plate metal.