Disclosed is a method for forming a hollow pipe-sandwiching metal plate and applications thereof. The hollow pipe-sandwiching metal plate comprises a first panel, a second panel, and multiple hollow pipes between the first panel and the second panel; gaps are arranged among the hollow pipes, and the hollow pipes are connected to the first panel and the second panel by brazing. The present disclosure further includes the applications of the hollow pipe-sandwiching metal plate. The hollow pipe-sandwiching metal plate has advantages, such as light weight, high strength, low stress, high temperature resistance, pressure bearing, thermal insulation and vibration isolation. The metal plate will not deform due to thermal difference, thereby providing permanent service life of the metal plate.

Freeform, additive manufacturing equipment, processes and products, including residential, commercial and other buildings. A movable extruder places extrudate that solidifies in open space to create scaffolding or skeletons of buildings and other products. Elongated extrudate elements are fused to each other or connected by other means to form a cellular structure. Filler material such as polymeric insulating foam may simultaneously or thereafter be placed within the cellular structure to contribute desired strength, rigidity, insulative, barrier or other properties. Finish materials may also be applied.

Provided is a method for manufacturing a liquid-cooled jacket, to reduce the size of a recessed groove on a surface of a metal member and also to reduce roughness of a jointed surface. The method includes: a placing step of placing a sealing body on a jacket body, a first main joining step of performing friction stirring by moving a main joining rotary tool around to a first overlapped portion, and a second main joining step of performing friction stirring to a second overlapped portion. The main joining rotary tool has a base-end-side pin and a tip-end-side pin. A taper angle of the base-end-side pin is greater than a taper angle of the tip-end-side pin and a stairs-like pin step portion is formed on an outer circumferential surface of the base-end-side pin.

A method of forming a weld on a work piece is disclosed. The method may include creating an internal cavity along the work piece and extending a conduit having an exit orifice into the internal cavity such that the exit orifice may be positioned adjacent to the weld to be formed. The method may further include supplying a purge gas to the conduit, the purge gas being carried through the conduit and pushed out of the exit orifice so as to displace undesirable gasses away from the weld to be formed and then subsequently forming the weld.

A welded steel door including a pan having a bottom surface forming a first face of the door and flanges extending on opposite edges thereof forming opposite side edges of the door, the flanges having a lid engaging surface spaced from the bottom surface, a lid having a top surface forming a second face of the door opposite the first face, opposite edges of the top surface each having a hem mated with a respective lid engaging surface of each flange, the hem including a portion of the top surface folded back on itself, and a plurality of welds securing the lid to the pan. The welds extend between the portion of the top surface of the lid folded back on itself of each hem and the respective lid engaging surface of each flange and are thereby concealed.

Provided is a joining method that can prevent a plastic flowing material from flowing out from a butt section and that can reduce the thickness and weight of metal members. The joining method is for joining a first metal member and a second metal member by using a rotary tool comprising a stirring pin, and is characterized in that: the stirring pin comprises a flat surface perpendicular to the rotation axis of the rotary tool and comprises a protruding section protruding from the flat face; and in a friction stirring step, the flat surface is brought into contact with the first metal member and the second metal member, and a front end face of the protruding section is inserted deeper than an upper overlapping section to join an upper front butt section and the upper overlapping section.

A joining structure includes a first member, a second member of a material different from that of the first member, and a separation mechanism provided between the first member and the second member and that separates the first member and the second member from each other, wherein a resin is filled into the space between the edge of at least one member among the first member and the second member, and the other member.

A friction stir welded structure includes first and second members. The first member has a base defining opposed first and second surfaces, and spaced first and second walls extending outwardly from the second surface of the base to define a receptacle therebetween. The second member includes an elongate rib extending from a root portion to a first tip portion, the root portion having a uniform root portion thickness and the first tip portion having a first tip portion thickness not greater than the root portion thickness. The first tip portion is sized for insertion into the receptacle and shaped conformally with the receptacle so that the first tip portion engages a closed end of the receptacle. A friction stir weld joint extends through the base and at least portions of the first and second walls of the first member and into the first tip portion of the second member, thereby to join the first and second members.

An apparatus for fabricating a part, comprising a curved shaft; a build plate connected to the curved shaft; a motor; and a transmission connecting the motor and the curved shaft. The build plate moves along a curved path having a radius of curvature originating on an axis when the transmission transfers power from the motor to the curved shaft. Material deposited on the build plate along the curved path forms the part comprising a solid of revolution around the axis. In one or more examples, the part is an aircraft engine inlet.

A welded steel door including a pan having a bottom surface forming a first face of the door and flanges extending on opposite edges thereof forming opposite side edges of the door, the flanges having a lid engaging surface spaced from the bottom surface, a lid having a top surface forming a second face of the door opposite the first face, opposite edges of the top surface each having a hem mated with a respective lid engaging surface of each flange, the hem including a portion of the top surface folded back on itself, and a plurality of welds securing the lid to the pan. The welds extend between the portion of the top surface of the lid folded back on itself of each hem and the respective lid engaging surface of each flange and are thereby concealed.