The structural case has an annular body having a central axis and including a plurality of boss sections circumferentially interspaced from one another around the axis by a plurality of arcuate panel sections, each panel section having: two parallel arcuate structural flange members being axially interspaced from one another; a sheet metal wall extending between and interconnecting the two flange members; and at least one rib having an edge welded to the sheet-metal wall.

A method for manufacturing a liquid cooling jacket has a feature of using a primary joining rotary tool provided with a tip side pin and a base side pin having a taper angle larger than a taper angle of the tip side pin and comprising a first primary joining process in which inserting the tip side pin and the base side pin of the rotary tool that is rotating into the sealing body member and moving the rotary tool along the first abutted portion with an outer circumferential face of the base side pin being in contact with a front face of the sealing body member and with the outer circumferential face of the tip side pin being kept off a step side face of the peripheral wall step portion while having a second aluminum alloy of the sealing body member flow into the gap.

In a friction stir welding method, a pair of plate materials is arranged opposing one another such that the ends thereof are butted together, after which friction stir welding is performed. A first shoulder is arranged at one surface of the pair of plate materials and a second shoulder is arranged at the other surface of the plate materials to sandwich therebetween a joint to be formed by friction stirring of the end parts of the plate materials, and the first shoulder and the second shoulder are rotated, thereby friction stirring the joint of the pair of plate materials. As the joint is friction stirred, the first shoulder and the second shoulder are moved from the other surface toward the one surface of the plate materials, thereby forming at the joint a protruding part protruding from the one surface of the plate materials as the friction stir welding is performed.

A method of producing a plate-like construction having a double-wall structure and its use. According to the present invention, several elongated profiles which have essentially straight central axes are arranged against each other in such a way that adjacent hollow profiles abut each other and together form, in general terms, a flat stack having two opposite sides. The hollow profiles are welded together in order to join them with welded seams, in which case the welding is essentially carried out simultaneously from both sides of the stack. Besides good flexural strength and the opportunity to recycle, thermoplastic plates which are produced by means of the present method exhibit resistance to corrosion, decay and mould.

Disclosed are a hollow pipe-sandwiching metal plate and applications thereof. The hollow pipe-sandwiching metal plate comprises a first panel, a second panel, and multiple hollow pipes between the first panel and the second panel; gaps are arranged among the hollow pipes, and the hollow pipes are connected to the first panel and the second panel by brazing. The present disclosure further includes the applications of the hollow pipe-sandwiching metal plate. The hollow pipe-sandwiching metal plate has advantages, such as light weight, high strength, low stress, high temperature resistance, pressure bearing, thermal insulation and vibration isolation. The metal plate will not deform due to thermal difference, thereby providing permanent service life of the metal plate.

A method is provided which forms a closed section hollow structural element by performing the following steps which include press forming an upper sheet metal component configured with two primary parallel downstanding interface flanges; press forming a lower sheet metal component configured with two primary parallel upstanding interface flanges; complementarily trimming the downstanding interface flanges and the upstanding interface flanges using five-axis laser cutting; and butt welding the interface flanges of the upper and lower sheet metal components to one another to form a continuous hollow structural element of variable cross section.

A method of bonding a first frame member and a second frame member includes: a protrusion formation step of forming a protrusion in a predetermined region of a plate by press fabrication; a stacking step of producing such a stack body of flanges and the plate that a leading end of the protrusion of the plate contacts with the flange and the flange is disposed between the flange and the plate; and a welding step of welding the protrusion to the flange by applying welding current between a pair of electrodes while the stack body is sandwiched between the pair of electrodes so that the protrusion is pressed against the flange.

A method of manufacturing a liquid-cooled jacket, includes a preparation step which includes placing a sealing body on a stepped portion to allow a step side surface and a sealing-body side surface of the sealing body to butt each other, and a primary joining step which includes allowing a primary joining rotary tool to move once around the sealing body, while moving the rotary tool along a butted portion formed in the preparation step, to carry out friction stir welding. The primary joining step includes employing the primary joining rotary tool provided with a stirring pin having a length dimension greater than a thickness dimension of the sealing body, and carrying out friction stirring with only the stirring pin being brought into contact with a jacket body and the sealing body.

A housing includes a first surrounding wall connected around a base wall. The first surrounding wall has a first joint portion opposite to the base wall, a first outer surface and a first inner surface. The first outer and inner surfaces extend from the first joint portion toward the base wall. The first joint portion is stepped and has a first projecting portion adjoining the first outer surface, and a first shoulder portion indented from the first projecting portion and proximal to the first inner surface. The first shoulder portion has a plurality of parallel spaced-apart ribs protruding therefrom in a same direction as the first projecting portion. Each of the ribs has a tip that does not extend beyond a top end of the first projecting portion.

A method of manufacturing a liquid-cooled jacket, includes a preparation step which includes placing a sealing body on a stepped portion to allow a step side surface and a sealing-body side surface of the sealing body to butt each other, and a primary joining step which includes allowing a primary joining rotary tool to move once around the sealing body, while moving the rotary tool along a butted portion formed in the preparation step, to carry out friction stir welding. The primary joining step includes employing the primary joining rotary tool provided with a stirring pin having a length dimension greater than a thickness dimension of the sealing body, and carrying out friction stirring with only the stirring pin being brought into contact with a jacket body and the sealing body.