A medical device lead connector includes electrically conducting contact rings spaced apart by an electrically insulating ring and in axial alignment. The electrically conducting contact ring and the insulating ring having an interface bond on an atomic level.

A method and a device for establishing a wire connection between a first contact surface and at least one further contact surface. A contact end of a wire is positioned in a contact position relative to the first contact surface with a wire guiding tool. Subsequently, a mechanical, electrically conductive connection is established between the first contact surface and the contact end with a first solder material connection, and subsequently the wire guiding tool is moved to the further contact surface thus forming a wire section and establishing a further mechanical, electrically conductive connection between the wire section end and the further contact surface with a further solder material connection.

An electric cable includes a terminal, and a manufacture method thereof is to suppress shedding of wire strands from a core wire. The electric cable with terminal includes an end of an electric cable connected to the terminal. The electric cable includes a core wire that is a bundle of a plurality of wire strands. The terminal includes a connection portion in which the core wire is exposed at the end of the electric cable. The core wire is placed on the connection portion including a welded portion that is to be ultrasonic welded to the connection portion. The welded portion includes a high compression portion in which the core wire is compressed, and a low compression portion in which a position that is closer than the high compression portion to the end of the core wire is compressed at a compression lower than that of the high compression portion.

An electrical cable having at least one consolidated end may be made of a multi-stranded conductor or a plurality of conductive leaves. At least one end of the multi-stranded conductor or plurality of conductive leaves is ultrasonically welded together. The end of the multi-stranded conductor or plurality of conductive leaves ultrasonically welded together may further include a sleeve or cap substantially enclosing the end of the multi-stranded conductor or plurality of conductive leaves.

An electronic device includes an inlet including a ground terminal having a first surface and a second surface opposite from the first surface, a first casing metal plate configured to hold the inlet and contacting the first surface of the ground terminal, and a second casing metal plate contacting the second surface of the ground terminal.

The invention relates to a device and to a method for producing a tested weld joint between two contact elements (11, 12), which are joined together in a welding plane S, comprising a compressing space for accommodating the contact elements (11, 12), said compressing space being delimited by a work surface of a sonotrode, which transmits ultrasonic oscillations, and a counter-surface (15) of a counter-electrode (16) in a first axial direction at two opposing sides and by delimiting surfaces of opposing delimiting elements in a second axial direction at two opposing sides, said device comprising a test head (27) next to the compressing space, and said test head being able to be transferred from a position outside of the compressing space to a position within the compressing space in such a manner that the test head (27) is disposed within the open compressing space in a test mode of the device for subjecting a contact element (12) of the previously produced weld joint to a shear force essentially oriented parallel to the welding plane S, and said test head (27) being disposed outside of the compressing space in a welding mode of the device for producing the weld joint.

A highly reliable joined structure and joining method by suppressing peeling at joined portions in the joined structure formed by joining metals together is provided. A joined structure includes a plurality of metals laminated and joined together. The plurality of metals are shaped to include a plurality of convex portions arranged on a surface positioned in a lamination direction, and flat portions arranged between the plural convex portions. Tip ends of the plurality of convex portions are formed as curved surfaces.

Discussed are a metal plate for resistance welding and a resistance welding method using the same, wherein the metal plate is for being resistance-welded to an electrode terminal of a cylindrical battery, and the metal plate includes a body; and a pair of protrusion units located spaced apart from each other by a predetermined distance, the pair of protrusion unit being provided at one side surface of the body, and a slit is formed between the pair of protrusion units.

Provided herein are systems and methods for manufacturing a cable. In some embodiments, a system for manufacturing a cable includes a joining mechanism configured to join the upper conducting foil and the lower conducting foil; and a linear actuator configured to control motion of the joining mechanism with respect to the upper conducting foil and the lower conducting foil. In some embodiments, a system for manufacturing a cable includes: an electrode configured to join the upper conducting foil and the lower conducting foil in a region between insulated conductors of the plurality of insulated conductors; and a plurality of rollers configured to position the upper conducting foil, the lower conducting foil, and the plurality of insulated conductors relative to the electrode.

A coaxial connector for interconnection with a coaxial cable with a solid outer conductor by ultrasonic welding is provided with a monolithic connector body with a bore. An annular flare seat is angled radially outward from the bore toward a connector end of the connector, the annular flare seat open to the connector end of the connector. An inner conductor cap is provided for interconnection with an inner conductor of the coaxial cable by ultrasonic welding. The ultrasonic welding of each of the inner and outer conductor interconnections may be performed via inner conductor and outer conductor sonotrodes which are coaxial with one another, without requiring the cable and or connector to be removed from their fixture.