A pump features a trimmed impeller having a trimmed impeller diameter that is less than a standard full-sized diameter of a standard full-sized impeller for a standard full-sized casing, and having a circumferential outer edge; and a modified standard full-sized casing having dimensions corresponding to the standard full-sized casing and configured to house the trimmed impeller for pumping a fluid, having an outer peripheral wall, and having an inner annular volute portion between the circumferential outer edge of the trimmed impeller and the outer peripheral wall configured with a volume of material deposited using an additive manufacturing process so as to fill in vacant space otherwise caused by the trimmed impeller diameter being less than the standard full-sized impeller diameter. The additive manufacturing process is a directed energy deposition.

In a laser welding method, generation of relatively large blow holes in a welding part is prevented while decrease in productivity is reduced. The laser welding method for lap welding, using a laser beam LB, of a plurality of metal plates and including an aluminum alloy cast plate includes: a melting path of scanning and irradiating circularly a superimposed part of the aluminum alloy plate and the aluminum alloy cast plate with a first laser beam LB1 to form a molten pool of the molten aluminum alloy plate and the molten aluminum alloy cast plate; and a stirring path of scanning and irradiating circularly the molten pool with a second laser beam LB2 having a scanning speed V.sub.2 faster than a scanning speed V.sub.1 of the first laser beam LB1 to stir the molten pool.

A plasma arc-laser hybrid welding method for a high-sealing aluminum alloy thick plate rectangular chamber is provided. A length, height and width of the rectangular chamber of the high-sealing aluminum alloy thick plate are all ≥350 mm. The aluminum alloy tensile plate material for the chamber is AL6061-T6, the plate thickness is 20 mm-25 mm, and the adjacent plates are in accordance with T The welding wire material is 4043, the diameter of the welding wire is φ1.2 mm, the height and width of the welding seam are required to be greater than 5 mm, the welding seam quality meets GB\12469-1990, and the ultimate vacuum degree of the chamber reaches 1 Pa. It greatly improves the material utilization rate and processing efficiency, and reduces the material and cycle cost. Using hybrid welding technology, compared with single laser welding and plasma welding, the welding quality is effectively improved.

A value stream method of manufacturing a plurality of vehicle structural rails includes feeding a coil of aluminum alloy sheet into a roll forming machine and forming a tubular shape with a seam, bobbin tool-friction stir welding the seam of the tubular shape and forming a welded tubular shape with a welded seam, cutting the welded tubular shape into a plurality of tubular sections, tube bending each of the plurality of tubular sections and forming a plurality of bent tubular sections, and hydroforming each of the plurality of bent tubular sections and forming a plurality of structural rails. The coil of aluminum alloy sheet may or may not be pre-treated and/or lubricated.

Embodiments of the present disclosure generally relate to flexible substrate fabrication. In particular, embodiments described herein relate to methods for flexible substrate fabrication which can be used to improve the life of lithium-ion batteries. In one or more embodiments, a method of fabricating alloy anodes includes forming an alloy anode using a planar flow melt spinning process including solidifying a molten material over a quenching surface of a rotating casting drum and performing a pre-lithiation surface treatment on the alloy anode.

Provided is a joining method that can prevent a plastic flowing material from flowing out from a butt section and that can reduce the thickness and weight of metal members. The joining method is for joining a first metal member and a second metal member by using a rotary tool comprising a stirring pin, and is characterized in that: the stirring pin comprises a flat surface perpendicular to the rotation axis of the rotary tool and comprises a protruding section protruding from the flat face; and in a friction stirring step, the flat surface is brought into contact with the first metal member and the second metal member, and a front end face of the protruding section is inserted deeper than an upper overlapping section to join an upper front butt section and the upper overlapping section.

An embodiment relates to an ultrasonic additive manufacturing process, comprising joining a foil comprising a bulk metallic glass to a substrate; and forming a cladded composite comprising the foil and the substrate; wherein a thickness of the cladded composite is greater than a critical casting thickness of the bulk metallic glass, wherein the cladded composite comprises a cladding layer of the bulk metallic glass on the substrate and the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.

Provided is a metal jointed body, joined by solid-phase joining in the atmosphere, in which no protrusion of molten joining material occurs, that improves dimensional stability. A metal jointed body is formed by (A) making Ag films of two metal laminated bodies opposed to each other, the metal jointed body being configured by sequentially laminating a Zn film and an Ag film on an Al substrate serving as a member to be joined, and (B) bringing the Ag films into contact with each other, then (C) heating is performed while pressurizing, and closely adhering and solid-phase joining the Ag films to each other. The completed metal jointed body is a portion where Al—Ag alloy layers are provided on both sides of an Ag—Zn—Al alloy layer to join the Al substrates to each other.

In a battery assembly including a first battery and a second battery, the first battery includes a negative terminal, and the negative terminal has a first metal section and a second metal section formed of a metal different from the first metal section. The second metal section is joined to the top of the first metal section with the dissimilar metal joining, and the second metal section is formed with a joint surface and a recessed portion. A method of manufacturing the battery assembly includes a process of inserting a welding assist member into the recessed portion, and a process of placing a bus bar on the joint surface of the negative terminal in which the welding assist member is inserted in the recessed portion, and joining the bus bar onto the joint surface of the negative terminal by laser welding.

A friction head and a friction additive manufacturing method of adjusting components and synchronously feeding material are provided. The friction head includes a friction body, a charging part and a feeding part. An axis of the friction body, an axis of the charging part and an axis of the feeding part are coincided with one another. The charging part and the feeding part are sleeved on the friction body. Spiral groove(s) extending in a same direction is formed in an inner ring wall of the feeding part. The spiral groove(s) extends through the inner ring wall of the feeding part and is symmetrical about the axis of the feeding part. The spiral groove(s) and a lower outer surface of the feeding part form spiral feeding channel(s). An upper end of each feeding channel is communicated with a corresponding one of feeding hole(s).