A laser welding method according to the present disclosure includes a step in which a third material is interposed between a first material and a second material, which are made of the same type of metal so as to be weldable to one another, and at least one of which is provided with a protruding portion, wherein the third material is difficult to weld to the first material and the second material and has a through-hole portion into which the protruding portion is inserted. The method also includes a step in which, when the third material is interposed between the first material and the second material, a region corresponding to the protruding portion is irradiated with a laser beam from the first material side, and the first material and the second material are welded via the through-hole portion. In the step in which the third material is interposed between the first material and the second material, a first gap is provided between the protruding portion and the inner peripheral face of the through-hole portion, and a second gap corresponding to the plate thickness of the first material is provided between the first material and the second material in the region corresponding to the protruding portion.

Systems and methods form induction rotors by performing isostatic pressing (HIP) to weld clad to a shaft, which allows for scaling the manufacturing of solid steel rotors, as compared to conventional techniques. In examples, the rotors are designed for high-speed motors and may include recessed short circuit rings and/or end rings. An exemplary process molds an alloy powder into cladding such that heretofore unachievable rotor designs are achievable according to systems and methods described herein. In examples, a thin source-layer is introduced to welding zones, thereby enriching and strengthening the resulting joint at welding zones. The source-layer may be introduced by adding an intermediate layer comprising the source material between the materials being welded. The reduced alloy-depletion welding disclosed herein strengthens the welding area joints and provides for the manufacture of component designs, which were previously unachievable due to alloy-depletion weaknesses and environmental constraints.

A clad material (30) includes a first layer (31) made of stainless steel, a second layer (32) made of Cu or a Cu alloy and roll-bonded to the first layer, and a third layer (33) made of stainless steel and roll-bonded to a side of the second layer opposite to the first layer. The clad material has an overall thickness of 1 mm or less, and in a cross-sectional view along a stacking direction, a minimum thickness of the first layer in the stacking direction and a minimum thickness of the third layer in the stacking direction are 70% or more and less than 100% of an average thickness of the first layer in the stacking direction and an average thickness of the third layer in the stacking direction, respectively.

A negative electrode for an electrochemical cell of a lithium metal battery may be manufactured by welding together a lithium metal layer and a metallic current collector layer. The lithium metal layer and the current collector layer may be arranged adjacent one another and in an at least partially lapped configuration such that faying surfaces of the layers confront one another and establish a faying interface therebetween at a weld site. A laser beam may be directed at an outer surface of the current collector layer at the weld site to melt a portion of the lithium metal layer adjacent the faying surface of the current collector layer and produce a lithium metal molten weld pool. The laser beam may be terminated to solidify the molten weld pool into a solid weld joint that physically bonds the lithium metal layer and the current collector layer together at the weld site.

The method includes a step of preparing a first member made of a first metal and a second member made of a second metal having a smaller deformation resistance than the first metal, and a step of joining the first member and the second member. The step of joining includes a step of disposing the second member in a cavity of a mold, a step of heating the first member and the second member by relatively rotating the first member with respect to the second member, while pressing the first member against the second member, without changing a positional relationship, and a step of cooling the first member and the second member with the members being in contact with each other. In the step of disposing, the second member is disposed such that a second member contact surface is surrounded by the sidewall of the cavity.

A pipe body, wherein the pipe body (10) has a welded portion (11) at both ends of the pipe body, aligned in a widthwise direction of the pipe body (10). The thickness of the welded portion (11) decreases gradually from the inside to the outside of the pipe, and an outer end of the welded portion (11) is located at a center portion of the pipe body (10) in a thickness direction. The configuration of the welding structure enhances the strength of the welded portion of the pipe, so that the pipe will not crack easily when it is reworked by flaring or bending, thus having high reworkability. In addition, a pipe (100) made of the pipe body (10) and a method of making the pipe (100) are disclosed.

The method for producing a metal member includes a step of preparing a first member made of a first metal and having a recessed portion formed therein, and a second member made of a second metal having a smaller deformation resistance than the first metal, and a step of joining the first member and the second member. The step of joining includes a step of increasing temperatures of the first member and the second member by relatively rotating the second member with respect to the first member while pressing the second member against the first member with at least a part of the second member being received in the recessed portion, and a step of stopping the relative rotation of the second member with respect to the first member and cooling the first member and the second member with the members being pressed against each other.

A welding structure includes: a first metal member and a second metal member that are superimposed and welded together. The first metal member has a hole. The second metal member includes a nugget portion where a part of the second metal member has been melted by heat of laser light and has re-solidified. A peripheral portion of the hole in the first metal member covers the nugget portion. A part of the nugget portion is exposed through the hole.

A joint structure includes: a first same-type metal member; a second same-type metal member that can be mutually welded with the first same-type metal member; and a different-type member that has a penetrating portion, is interposed between the first same-type metal member and the second same-type metal member. In the plate thickness direction of an emission region in which a laser beam is emitted toward the penetrating portion, the plate thickness at the emission region of the first same-type metal member positioned on the side on which the laser beam is emitted is a predetermined thickness corresponding to a first gap. The first same-type metal member and the second same-type metal member are fused and bonded together via the penetrating portion, and the different-type member is compressed and fixed, such that the different-type member is fixed to the first same-type metal member and the second same-type metal member.

Methods disclosed herein include using additive manufacturing to create a joint between a first metallic material and a second metallic material that is different from the first metallic material, wherein the porosity of the joint is less than about 0.1 percent by volume measured according to ASTM B-962. The additive manufacturing can be performed such that no intermetallic brittle phase forms between the first metallic material and the second metallic material.