Methods for aligning a pair of calibrated lasers of a laser additive manufacturing system in an overlap region in which the pair of calibrated lasers selectively operate are provided. Respective first and second plurality of layers of a test structure are formed in the overlap region of the pair of calibrated lasers solely using a first calibrated laser of the pair of calibrated lasers and then solely using a second calibrated laser of the pair of calibrated lasers. The test structure forming creates an outer surface of the test structure corresponding to the overlap region. A dimension(s) of an offset step(s) created between the first plurality of layers and the second plurality of lasers in the outer surface of the test structure is/are measured. The lasers are aligned by applying the dimension(s) of the offset step(s) as an alignment correction(s) to at least one of the pair of calibrated lasers.

A muntin bar fabrication system can be used to efficiency produce a wide variety of different types of muntin bars, allowing the fabrication of both standard and custom muntin bar assemblies for doors, windows, and other fenestration products. In some examples, the fabrication system includes a muntin bar stock storage assembly that holds multiple different types of muntin bar stock. The system also includes a muntin bar stock extraction device that extracts one of the different types of muntin bar stock from the storage assembly and conveys the extracted muntin bar stock to a feed device. The feed device feeds the extracted piece of muntin bar stock into a cutting system that includes a multi-axis cutter. The cutting system that performs one or more cutting operations on the extracted muntin bar stock so as to fabricate one or more individual muntin bars from the extracted muntin bar stock.

The invention relates to an apparatus for flattening the top surface of skis to facilitate laser engraving thereof, to the method of laser engraving of skis employing such apparatus, and to a custom laser-engraved ski production and inventory management system wherein blank skis are manufactured, defects culled, and the blank ski of suitable length etc. is matched to the customer and laser engraved, preferably using the disclosed flattening apparatus.

Systems and methods are disclosed herein for laser kerfed veneers. A laser may be used to produce kerf lines in thin veneers. The settings of the laser may be adjusted to adjust the width and depth of the kerf lines. The width and depth of the kerf lines may be selected in order to provide sufficient strength to the veneer while decreasing telegraphing.