A smart tool system may include at least one assembly of a tool holder and a tool, and a tooling machine configured to rotate the at least one assembly to cut a workpiece. The tooling machine may have a spindle to which the tool holder may be selectively attachable, and a controller configured to rotate the spindle at a spindle speed. The smart tool system may also include at least one database configured to store vibrational data relating to at least one of the at least one assembly and the tooling machine. The smart tool system may further be configured to determine an optimum operating value and/or range of optimum operating values of at least one parameter for the tooling machine based on the vibrational data. The optimum operating value(s) provide for minimized or no chatter when cutting the workpiece.

A power tool includes a control for the motor of the power tool that senses an operating characteristic of the motor and controls the operation of the power tool based on the sensed characteristic. The sensed characteristic includes variations in reluctance of the motor. A controller may sense changes on load on the motor as a result of interaction between a working element such as a saw blade or drill bit and the work piece. The controlled operation may include variation in speed or torque or both, or may include stopping the motor. Emergency conditions may be sensed by changes in reluctance.

A method to control a power tool including the method steps: specifying the rotational speed of the drive at a first value, measuring a first amplitude of a signal, filtering the signal within a frequency range, measuring a second amplitude of the filtered signal, reducing the rotational speed of the drive to a second value if the first amplitude exceeds a first quantity and if the second amplitude exceeds a second quantity, and incrementally increasing the rotational speed of the drive to the first value, whereby each incremental increase of the rotational speed only takes place once the first amplitude remains below the first quantity for a time interval, and the second amplitude remains below the second quantity. A power tool that uses this method, includes: a drive, an acceleration sensor a filter, and a control unit.

A method to control a power tool including the method steps: specifying the rotational speed of the drive at a first value, measuring a first amplitude of a signal, filtering the signal within a frequency range, measuring a second amplitude of the filtered signal, reducing the rotational speed of the drive to a second value if the first amplitude exceeds a first quantity and if the second amplitude exceeds a second quantity, and incrementally increasing the rotational speed of the drive to the first value, whereby each incremental increase of the rotational speed only takes place once the first amplitude remains below the first quantity for a time interval, and the second amplitude remains below the second quantity. A power tool that uses this method, includes: a drive, an acceleration sensor a filter, and a control unit.

A numerical control system of a machine tool includes an analysis device. The analysis device includes acquisition portions which acquire chronological speed control data when the work is machined and which acquire spatial machined surface measurement data after the machining of the work, a data-associating processing portion which associates the speed control data and the machined surface measurement data with each other, a machined surface failure detection portion which detects failures on the machined surface of the work, an identification portion which identifies the speed control data of failure locations corresponding to the machined surface measurement data of the failure locations, a failure interval detection portion which detects the interval of the failures and a calculation portion which calculates the frequency of vibrations based on a machining speed based on the speed control data of the failure locations and the interval of the failures.

A numerical control system of a machine tool includes an analysis device. The analysis device includes acquisition portions which acquire chronological speed control data when the work is machined and which acquire spatial machined surface measurement data after the machining of the work, a data-associating processing portion which associates the speed control data and the machined surface measurement data with each other, a machined surface failure detection portion which detects failures on the machined surface of the work, an identification portion which identifies the speed control data of failure locations corresponding to the machined surface measurement data of the failure locations, a failure interval detection portion which detects the interval of the failures and a calculation portion which calculates the frequency of vibrations based on a machining speed based on the speed control data of the failure locations and the interval of the failures.

Various embodiments of power tool and method of operating same are described. The power tool may include a first position sensor, a second position sensor, a third position sensor, and a controller. The first, second, and third position sensors may each generate a signal indicative of a distance between the respective position sensor and a workpiece. The controller may determine one or more angles of the power tool with respect to the workpiece based on the first, second, and third signal and present an indication as to whether the one or more angles are within a predetermined range. The controller may further obtain a depth measurement based on the first signal, the second signal, and the third signal and generate, based on the obtained depth measurement, one or more control signals that control operation of the power tool.

Various embodiments of power tool and method of operating same are described. The power tool may include a first position sensor, a second position sensor, a third position sensor, and a controller. The first, second, and third position sensors may each generate a signal indicative of a distance between the respective position sensor and a workpiece. The controller may determine one or more angles of the power tool with respect to the workpiece based on the first, second, and third signal and present an indication as to whether the one or more angles are within a predetermined range. The controller may further obtain a depth measurement based on the first signal, the second signal, and the third signal and generate, based on the obtained depth measurement, one or more control signals that control operation of the power tool.

In a control method for the movement of a tool with a machine tool, the machine tool involves a numerically controlled machine tool, in order to produce an arbitrary required surface of a workpiece by machining. A numeric path program is created which describes the machining of the workpiece with the tool at machining points and which controls the control device. The numeric path program produces a path with respect to the geometric nature of the surface of the workpiece to be machined, with the path including a plurality of sample points and individual paths, with each individual path connecting a pair of the sample points to each other. The numeric path program is evaluated and selected on the basis of a geometric quality criterion, with the geometric quality criterion having continuity as at least one criterion.

In a control method for the movement of a tool with a machine tool, the machine tool involves a numerically controlled machine tool, in order to produce an arbitrary required surface of a workpiece by machining. A numeric path program is created which describes the machining of the workpiece with the tool at machining points and which controls the control device. The numeric path program produces a path with respect to the geometric nature of the surface of the workpiece to be machined, with the path including a plurality of sample points and individual paths, with each individual path connecting a pair of the sample points to each other. The numeric path program is evaluated and selected on the basis of a geometric quality criterion, with the geometric quality criterion having continuity as at least one criterion.