A system is placed upon a target object and a machining tool. The system comprises a variety of sensors to detect adverse relative movement and position loss of the target object as it is affected by the machining tool. The system further comprises portable sensors in communication with a printed control board, configured to communicate position data to a remote computing device. The remote computing device may receive the position data, process it, and present output to a display. The system may detect position, kinematic, and mechanical issues present during the machining process by comparing the position data to thresholds, including position loss, and automatically adjust the operation of the machining tool in response.

A method generates a nesting plan for controlling a cutting process of a flatbed machine tool for cutting workpieces from a material sheet. The nesting plan includes an overlap-free arrangement of sub-spaces corresponding to the workpieces in a two-dimensional planning space as well as a spatial arrangement of predetermined supported spaces. After each new insertion of a sub-space during nesting, a packing density evaluation and at least one evaluation incorporating the position data of the respective initial position of the newly inserted sub-space in a local search space are performed.

A method wherein by reducing the amount of current, and therefore torque, to the linear servo motor (50) and/or rotary servo motor (52) of a loader mechanism (9), the loader mechanism is operable for determining proper workpiece positioning in a machine tool such as a gear manufacturing machine, particularly a machine (4) for manufacturing bevel and hypoid gears

A main spindle device (10) for a machine tool that checks the seating of a tool holder (30) using compressed air, wherein the main spindle device (10) for a machine tool comprises: a main spindle (12) that has a distal end face (18) in close contact with a flange end of the tool holder (30); an annular recess (25) that is formed on the distal end face (18) of the main spindle so as to be covered by the flange end of the tool holder; an air supply flow channel (21) that is linked to the annular recess and that supplies compressed air to the annular recess; a compressed air source (23) that supplies air to the air supply flow channel; and a pressure detector (22) that detects the pressure of the compressed air in the air supply flow channel. The annular recess (25) has a first section (25a) and a second section (25b) that is deeper than the first section, and the air supply flow channel is opened to the second section (25b).

A method of determining pull-out of a cutting tool mounted in a rotatable tool holder includes the steps of rotating the tool holder and thus the cutting tool, machining a work piece with the rotating cutting tool, measuring an axial position of the cutting tool in the tool holder during machining by a position sensor in the tool holder, calculating an axial displacement from an initial position of the cutting tool by the measured axial position, and determining pull-out of the cutting tool when the axial displacement exceeds a threshold value. A rotatable tool holder for a cutting tool, a machine tool system including a rotatable tool holder and use of the tool holder and machine tool system is also provided.

The invention relates to a device for monitoring the contact of a workpiece (1) or tool on a spindle (2) of a machine tool, which device has a contact surface (3) for the workpiece (1) or tool. At least one measurement nozzle (4) is arranged in the region of the contact surface in order to produce a fluid flow directed away from the contact surface (3). Upstream of the measurement nozzle, the fluid flow is conducted through a vacuum nozzle, which can comprise a jet nozzle (7c) and a collector nozzle (7b). When the fluid medium flows through the vacuum nozzle, the vacuum nozzle produces a negative pressure in a negative pressure chamber (9c). A pressure sensor (6) or pressure switch senses a measurement pressure (p3) in the negative pressure chamber.

A wire electrical discharge machine acquires measured dimensions of a test workpiece that has been machined with a wire electrode inclined at a given angle with respect to a running direction in which the wire electrode runs; and calculates, based on the measured dimensions, first actual information indicating an actual holding position at which the wire electrode is actually held at a first die guide for guiding the wire electrode to a workpiece, and second actual information indicating an actual holding position at which the wire electrode is actually held at a second die guide for guiding the wire electrode sent from the workpiece, and, when necessary, the wire electrical discharge machine rewrites first information and second information stored in a storage unit to the calculated first actual information and second actual information.

A spindle vibration measuring system which measures vibration of a spindle in a machining device that performs a cutting or abrading process on a workpiece. The machining device has a workpiece holder that holds the workpiece, the spindle that holds a tool, and a moving mechanism that relatively moves the workpiece holder and the spindle. The spindle vibration measuring system acquires positional variation data or vibration data of the moving mechanism when the spindle rotates, and a result related to vibration of the spindle to output or store based on the positional variation data or the vibration data.

A machine tool for machine processing workpieces by using a tool having a pull stud at a proximal end portion thereof. The machine tool includes a tool magazine having a number of tool holders each of which is capable of attaching and detaching the tool, a spindle which holds the tool at the time of machine processing the workpieces, and a controller which determines whether or not the pull stud is appropriate on the basis of detected data of a visual sensor which is provided inside or outside the machine tool, and which captures images of the pull stud of a tool holder of the tool, or detected data of a sensor which is provided inside the tool magazine, and which measures length, electric resistance, or electric capacity of the pull stud.

A clamp device is equipped with a clamp body, a piston rod, a link mechanism, a detection mechanism for detecting a state of rotary motion of a clamp arm, and a determination unit for determining whether a state of clamping exists. The detection mechanism includes a first proximity sensor, and a knuckle joint having a first sloped surface. The determination unit, on the basis of a comparison of an output signal from the first proximity sensor to a clamp threshold value, determines whether a state of clamping exists, and on the basis of a comparison to a clamping force generation threshold value, determines whether a state of generation of clamping force exists.