The invention relates to a tool holder (10) which is embodied for rotation around a tool holder rotation axis (D) and which comprises at its one axial longitudinal end (10a) a tool segment (14) for receiving a tool, and at its other axial longitudinal end (10b) a coupling segment (16) for torque-transferring coupling to a machine tool (78), a measurement apparatus (28) for sensing data relating to the operation of the tool holder (10) being provided on the tool holder (10), which apparatus encompasses at least the following components:at least one sensor (30, 32, 34, 36) supplying a sensed signal;a signal transfer apparatus (38) for transferring a measured signal;an electrical circuit (40) connected in signal-transferring fashion to the sensor (30, 32, 34, 36) and to the signal transfer apparatus (38); andan energy supply apparatus (42) that is connected to the signal transfer apparatus (38) and to the electrical circuit (40). According to the present invention the tool holder (10) comprises a tool holder main body (12) that comprises both the tool segment (14) and the coupling segment (16), at least one component from among the sensor (30, 32, 34, 36), electrical circuit (40), and energy supply apparatus (42) being received in a recess (56, 62) in the interior of the tool holder main body (12).

In order to monitor replacement time for a consumable part of a machine tool, the present invention defines a time period after the power of the machine tool is turned off until the next turn-on thereof as a pause time for the consumable part, and provides a notification that the replacement time for the consumable part has come when the pause time is not less than a predetermined threshold.

A tool holder having at least one sensor and a transmission device for transmitting the data captured by the sensor to a higher-level controller. The power supply to the sensor or the data module can be interrupted without contact when the tool holder is removed from the machining space of a machine tool. This prevents, for example, the power supply from being discharged while the tool holder is in a magazine outside the machine, and, for example, significantly increases the availability and service life of the tool holder before a battery is replaced, and/or before the accumulator and/or charge storage device is recharged.

A scattering direction, a scattering range, a scattering speed, or the like of chip generated by machining is acquired by image pickup unit, and a state (such as wearing and fracture) of a tool is estimated from the acquired dynamic information. A machine learning device is used to perform the estimation and the machine learning device is caused to learn a state of a tool relative to the combination of a plurality of dynamic information on the vicinity of the tool, and the state of the tool is estimated based on a result of the learning.

A system includes at least one power tool having at least one sensor unit. The system further includes at least one mobile sensor device. The at least one mobile sensor device has at least one communication unit configured to communicate with the at least one power tool. The system further includes at least one computing unit configured to compare measurement data of the at least one sensor unit of the at least one power tool and of the at least one mobile sensor device.

A cutting insert for cutting, milling or drilling of metal includes a sensor for detecting a predetermined wear of the cutting insert caused by operation thereof on a metal work piece, wherein the sensor includes at least two contact regions through which the sensor is connectable to external measuring circuitry. The sensor has at least two leads, which are connected to a respective of the at least two contact regions, wherein each lead presents a respective free end positioned such that, upon the predetermined wear caused by the operation of the cutting insert on a metal work piece, the free ends will be connected to each other by the metal work piece or by a chip resulting from the operation of the cutting insert on the metal work piece.

The wear status of a micro-endmill tool may be inferred by monitoring the chip production rate of the tool in operation. Chips may be extracted from a work area, captured on an adhesive surface, imaged, and counted to determine the chip production rate. When the rate of chip production falls, the feed rate of the micro-endmill may be modified to a level suitable for the current state of tool wear. In this manner, costly and inconvenient work stoppages to evaluate the wear status of a tool are eliminated.

A method of determining pull-out of a cutting tool mounted in a rotatable tool holder includes the steps of rotating the tool holder and thus the cutting tool, machining a work piece with the rotating cutting tool, measuring an axial position of the cutting tool in the tool holder during machining by a position sensor in the tool holder, calculating an axial displacement from an initial position of the cutting tool by the measured axial position, and determining pull-out of the cutting tool when the axial displacement exceeds a threshold value. A rotatable tool holder for a cutting tool, a machine tool system including a rotatable tool holder and use of the tool holder and machine tool system is also provided.

A motor control device for a machine tool having a plurality of axes includes a plurality of motor control units that control motors; an abnormality detection unit provided for at least one of the motor control units and configured to output an abnormality detection signal upon detecting an abnormality with respect to the axis driven by the motor controlled by the motor control unit provided with the abnormality detection unit; a safety operation control unit provided for a motor control unit that is not the motor control unit provided with the abnormality detection unit, the safety operation control unit configured to control the motor upon receiving the abnormality detection signal in such a way that the tool comes out of contact with the workpiece; and a communication unit that transmits the abnormality detection signal outputted by the abnormality detection unit to the safety operation control unit.

A monitoring module comprises a tool interface for holding the tool and a tool holding interface for insertion into a tool holder. The monitoring module has a sensor unit, whereby the axis of rotation of the monitoring module runs through the sensor unit. The sensor unit detects a variable representative of an acceleration in a plane normal to the axis of rotation of the monitoring module when the monitoring module rotates together with the tool/tool holder. A computing unit of the monitoring module receives the variables representative of the acceleration recorded by the sensor unit, determines a total acceleration from this, compares the total acceleration with a threshold value and determines that there is a concentricity error of the tool to be rotated, the monitoring module and/or the tool holder if the total acceleration is greater than the threshold value.