B23Q17/2428

Measurement, calibration and compensation system and method for machine tool

A measurement, calibration and compensation system for machine tool includes a first positioning base; two first speckle image sensors for sensing speckle positions of an object holding unit at a first XY plane and a first XZ plane of the first positioning base before and after the machine tool is started for machining; a second positioning base; two second speckle image sensors for sensing speckle positions of a cutter holding unit at a second XY plane and a second YZ plane of the second positioning base before and after the machine tool is started for machining. Thus, the thermal expansion at all axes of the machine tool can be measured in a simplified and low-cost way, and the absolute positioning coordinates of all axes of the machine tool can be calibrated in real time to avoid reduced positioning accuracy due to the thermal expansion of the multi-axis machine tool.

SYSTEMS, METHODS AND APPARATUS FOR GUIDED TOOLS

The present disclosure is directed to calibrating position detection for a tool. The tool can use a sensor to detect a first value of a parameter. The tool can use a motor to extend the working member of the tool towards a working surface. The tool can include a base. The tool can detect, with the working member in contact with the working service, a second value of the parameter. The tool can determine a z-axis position of the working member relative to the working surface.

Projected scale for depth measurement
10131027 · 2018-11-20 · ·

A device for determining a penetration depth in a drilled hole which is drilled into a workpiece (W) from a workpiece surface (WO) with a drill of a drilling machine. The device contains at least one light source for projecting a light field is provided onto a workpiece (W) to be processed by the drilling machine. The light source is positioned with respect to the drilling machine in such a way that a center axis (L) of the light source runs at an angle (a) with respect to a central axis (L) of the drilling machine, and at least a first blocking element for partially covering the light source is provided, said blocking element forming a reference on the light field.

Method and apparatus for laser projection, and machining method

A laser projection method including the steps of: irradiating, from a laser projection unit, a workpiece that is a measurement object, with a laser while controlling a plurality of mirror angles; imaging the workpiece with a stereo camera, extracting a contour of the workpiece, and calculating a three-dimensional coordinate; calculating a positional relationship between the laser projection unit and the workpiece by comparing the calculated three-dimensional coordinate of the workpiece contour with the minor angle; and performing coordinate transformation of CAD data information and drawing CAD data from the laser projection unit to the workpiece, based on the positional relationship between the laser projection unit and the workpiece. The machining method including the steps of: selecting a component of a tool; assembling the component; imaging the tool assembled; and determining whether or not a desired tool has been assembled.

Systems and methods for generating paths for processing physical profiles of parts
10054436 · 2018-08-21 · ·

A method of generating a path for processing a physical profile of a part with a tool is provided. The physical profile has a shape. The method comprises identifying a processing location on the physical profile of the part. The processing location is within an inspection region. The method also comprises identifying an inspection-region location based on the processing location. An inspection region is geometrically associated with the inspection-region location. The method additionally comprises identifying a processing location on the physical profile of the part. The processing location is within the inspection region. The method also comprises generating at least a portion of the path based on the processing location and the processing location.

INCLINATION MEASURING DEVICE

Provided is an inclination measuring device with excellent convenience.

An inclination measuring device includes: an optical system (sensor head) configured to irradiate a measurement object with an irradiated light ray from a light source and receive a reflected light ray from a measurement surface; a light receiving unit including at least one spectroscope configured to separate the reflected light ray into wavelength components, and a detector in which a plurality of light receiving elements are disposed; a light guide including a plurality of cores; and a processor configured to calculate an inclination angle of the measurement surface based on reflected light rays with respect to a plurality of irradiated light rays with which a plurality of positions on the measurement surface are irradiated.

On-machine measuring method and control device of machine tool

When measuring the position of a workpiece fixed to a table of a machine tool: rotary feed axes of the machine tool are pivoted such that an upper surface of the table faces in the direction of a line of sight of a camera, and an image of the workpiece is captured; the rotary feed axes are pivoted such that a side surface of the table faces in the direction of the line of sight of an image capturing device, and an image of the workpiece is captured; and the position of the workpiece is measured on the machine tool on the basis of the captured images.

MEASUREMENT, CALIBRATION AND COMPENSATION SYSTEM AND METHOD FOR MACHINE TOOL
20180178339 · 2018-06-28 ·

A measurement, calibration and compensation system for machine tool includes a first positioning base; two first speckle image sensors for sensing speckle positions of an object holding unit at a first XY plane and a first XZ plane of the first positioning base before and after the machine tool is started for machining; a second positioning base; two second speckle image sensors for sensing speckle positions of a cutter holding unit at a second XY plane and a second YZ plane of the second positioning base before and after the machine tool is started for machining. Thus, the thermal expansion at all axes of the machine tool can be measured in a simplified and low-cost way, and the absolute positioning coordinates of all axes of the machine tool can be calibrated in real time to avoid reduced positioning accuracy due to the thermal expansion of the multi-axis machine tool.

Method for calibrating camera measurement system

In a calibration method a ring-shaped jig is disposed on a machine tool workpiece. The optical axis of a camera is aligned parallel to an axis of the machine tool. The jig is photographed with the horizontal or the vertical direction of the camera aligned with an axial direction other than the signal direction of the machine tool. The circumferential shape of the jig in the photograph is extracted as a contour. The center position of the jig in the image is calculated from the contour while all distortion correction coefficients in tangential and radial directions are ignored and set to zero. The displacements of the main point of the camera are set to zero. The translation distance, which is an external parameter of calibration, is calculated based on the center position of the jig in the image and the known three-dimensional center position of the jig.

ROTATION ANGLE MEASURING SYSTEM AND MACHINING SYSTEM COMPRISING THE SAME

A rotation angle measuring device includes a light source for generating a first light beam with a first polarization direction and a second light beam with a second polarization direction; a first beam splitter for splitting the first light beam and the second light beam to generate a third light beam and a fourth light beam; an image sensor for sensing a first interference pattern generated by the first and second light beams passing through a first displacement measurement module, and sensing a second interference pattern generated by the third and fourth light beams passing through a second displacement measurement module; and a processing unit for calculating two displacement values at two different positions on a measured object according to the first and second interference patterns, in order to further calculate a rotation angle of the rotation angle measuring device relative to the measured object along a first axis.